2003 Suzuki Aerio Logo
W
William Rodriguez Posted on Dec 10, 2014
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

How I change a timing chain to a suzuki aereo 2003?

3 Answers

_-__-___-_

Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

  • Suzuki Master 20,706 Answers
  • Posted on Feb 13, 2015
_-__-___-_
Suzuki Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Joined: Apr 06, 2013
Answers
20706
Questions
2
Helped
6796488
Points
57965

Wow no engine stated of the many.
1.3 L I4; 1.5 L I4; 1.6 L I4; 1.8 L I4; 2.0 L I4; 2.3 L I4; 1.4 L Diesel I4 amazing huh, no engine or COUNTRY stated.
my answer will be USA< as this is a USA forum
and like all cars in USA the engine list it smaller (EPA rule and Bs)
ever seen and FSM book, factory service manual
for any car made, ?
2nd best is always.... here. log in an read?
http://www.scantool.net/software/alldata-diy-1-month-subscription.html

real FSMs. here (official suz. site)
or at suzukipitstop (google it)

no my GUESS,(useless if outside USA totally, mostly)

2.0 or 2.3L: working on engines, not knowing what is there???
here is the teaser answer, no photos , no warnings, etc.

quoted in part, and remove chain only.
exploded view of first timing chain and related components-2.0L and 2.3L engines

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove engine assembly from vehicle.
  3. Remove oil pan.
  4. Remove cylinder head cover.
  5. Remove timing chain cover as follows:
    • Remove crankshaft pulley bolt. To lock crankshaft pulley, use special tool 09917-68221 (camshaft pulley holder).
Be sure to use the following bolts instead of pins for fixing special tool to crankshaft pulley. Bolt size: M8, P1.25 L = 25 mm (0.98 in.) Strength: 7T

  • Remove crankshaft pulley. To remove crankshaft pulley, use special tools 09944-36011 and 09926-58010 (steering wheel remover and bearing puller attachment).
  • Remove A/C compressor bracket.
  • Remove alternator belt idler pulley, water pump pulley and alternator belt tensioner.
  • Remove timing chain cover bolts and nut.

  1. For reinstallation of timing chain, turn crankshaft so that timing marks on cylinder head and lower crankcase match with those on sprockets as shown in figure.
  2. Remove second timing chain as follows:
    • Turn crankshaft to meet following conditions.
      • Key (I) on crankshaft is positioned as shown.
      • Arrow mark on idler sprocket (II) points upward.
      • Marks on sprockets (III) match with marks on cylinder head. Note that this step must be followed for reinstallation of timing chain.
    • Remove timing chain tensioner adjuster No.2 and gasket. To remove them, slacken second timing chain by turning intake camshaft counterclockwise a little while pushing back pad.
    • Remove intake and exhaust camshaft timing sprocket bolts. To remove them, fit a spanner to hexagonal part at the center of camshaft to hold it stationary.
    • Remove camshaft timing sprockets and second timing chain.
After second timing chain is removed, never turn intake camshaft, exhaust camshaft and crankshaft independently more than such an extent as shown. If turned, interference may occur between piston and valves and valves themselves, and parts related to piston and valves may be damaged.

  1. Remove timing chain guide No.1.
  2. Remove timing chain tensioner adjuster No.1.
  3. Remove timing chain tensioner.
  4. Remove idler sprocket and first timing chain.
  5. Remove crankshaft timing sprocket.
end remove section.



why not log in and read all words, steps and warnings..>>???

http://www.scantool.net/software/alldata-diy-1-month-subscription.html

end teaser.

Adam sanusi

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Feb 13, 2015
Adam sanusi
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Feb 13, 2015
Answers
1
Questions
0
Helped
338
Points
1

Making noise when ever the car is accelerated

Ad

Strontium90

Level 2:

An expert who has achieved level 2 by getting 100 points

MVP:

An expert that got 5 achievements.

Scholar:

An expert who has written 20 answers of more than 400 characters.

New Friend:

An expert that has 1 follower.

  • Expert 75 Answers
  • Posted on Dec 10, 2014
Strontium90
Expert
Level 2:

An expert who has achieved level 2 by getting 100 points

MVP:

An expert that got 5 achievements.

Scholar:

An expert who has written 20 answers of more than 400 characters.

New Friend:

An expert that has 1 follower.

Joined: Sep 02, 2010
Answers
75
Questions
0
Helped
47402
Points
201

To change the Timing Chain the front of the engine has to be completely disassembled including removing all the accessory drives as the Power Steering, Alternator, Water Pump, and Idler Pulley. From their disassemble the front cover including the Crankshaft pulley and then the front cover will come off. When you can get inside the engine you can easily access the drive chain. My question is why do you need to change the chains of which their are Two and Four Gears in that system?
how I change a timing chain to a suzuki aereo 2003 - 25316352-ynf4phxj4hgenltqmatiaxk3-3-0.gif

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
2answers

Where's the transmission oil filter on a suzuki Aereo sx 06

why ask, did something tell you to change it? the operator guide didn;t so who?
it's inside the automatic transmission. (if m/t stick there is non)
d.

the A/T is AW50-42LE
if this is your trans you can google all day an learn lots of things,
so do so ..

pan off , there it is.



25774759-3bbyw5su1panbwc4difbb2hq-1-0.jpg http://www.partsgeek.com/catalog/2006/suzuki/aerio/transmission/automatic_transmission_filter.html


if you need step by step instructions,
you can get them in 2 places.
alldata.com , log in and read or
suzuki real.
here it is ,(posted 100s of times)


$4 cost
https://suzukipitstopplus.com/Products/1008-2006-aerio-service-manual-rh423.aspx
0helpful
2answers

03 Suzuki aerio need a step by step how to: replace the timing chain! Please help

WOW you work on engines not knowing what is there?
the engines are: 7 engines.!!!
1.3 L I4; 1.5 L I4; 1.6 L I4; 1.8 L I4; 2.0 L I4; 2.3 L I4; 1.4 L Diesel I4 ill guess, ( (die roll)
2.3 L below.

all answers, USA cars, this a USA forum. so.....
ever heard of the FSM the oem factory service manual?

is the chain making noises? if yes, the guide is bad, most chains fail due to that (as a true cause)
the FSM is here , just $4 to look , so ????
https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

the clone is Alldata.com DIY, log in and read like we do.
google alldtata.com , bingo....

now the 2.3L (just the first half, ill let you pay $4 like we do)
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove engine assembly from vehicle.
  3. Remove oil pan.
  4. Remove cylinder head cover.
  5. Remove timing chain cover as follows:
    • Remove crankshaft pulley bolt. To lock crankshaft pulley, use special tool 09917-68221 (camshaft pulley holder).
    • Remove crankshaft pulley. To remove crankshaft pulley, use special tools 09944-36011 and 09926-58010 (steering wheel remover and bearing puller attachment).
    • Remove A/C compressor bracket.
    • Remove alternator belt idler pulley, water pump pulley and alternator belt tensioner.
    • Remove timing chain cover bolts and nut.
    • For reinstallation of timing chain, turn crankshaft so that timing marks on cylinder head and lower crankcase match with those on sprockets as shown in figure.
    • Remove second timing chain as follows:
      • Turn crankshaft to meet following conditions.
        • Key (I) on crankshaft is positioned as shown.
        • Arrow mark on idler sprocket (II) points upward.
        • Marks on sprockets (III) match with marks on cylinder head. Note that this step must be followed for reinstallation of timing chain.
      • Remove timing chain tensioner adjuster No.2 and gasket. To remove them, slacken second timing chain by turning intake camshaft counterclockwise a little while pushing back pad.
      • Remove intake and exhaust camshaft timing sprocket bolts. To remove them, fit a spanner to hexagonal part at the center of camshaft to hold it stationary.
      • Remove camshaft timing sprockets and second timing chain.
      • warning
      • After second timing chain is removed, never turn intake camshaft, exhaust camshaft and crankshaft independently more than such an extent as shown. If turned, interference may occur between piston and valves and valves themselves, and parts related to piston and valves may be damaged.
      • Remove timing chain guide No.1.
      • Remove timing chain tensioner adjuster No.1.
      • Remove timing chain tensioner.
      • Remove idler sprocket and first timing chain.
      • Remove crankshaft timing sprocket.
      • end.
    im not doing INSTALL, sorry.


25540491-yqaloxbadhjyikzm2dpnlv4n-2-0.jpg got that? also there are a hole section on details of gasket seals and such, nothing trivial that.
0helpful
1answer

Timing mark locations for 2003 3.0 suzuki xl7

3.0?????
cam>? what are you timing, we cant guess that, ?
2.7L V6?????? (or 2.5 in some countries)
the cam chains?
there are 46 steps and 12 marks,
ever seen alldata.com , read the engine mech, chain section
suzuki pit stop?
https://suzukipitstopplus.com/Products/10182-2007-xl7-service-manual.aspx


best source is.
http://www.scantool.net/software/alldata-diy-1-month-subscription.html



0helpful
1answer

Need torque specs for 2003 suzuki aerio sx rotor spinndle

cuantas libras de aprete lleva la culata del suzuki aereo 2006
1helpful
1answer

Timing chain on 2003 Suzuki XLT when do you change it? I am at 137,00 miles right now.

Most manufactures recommend changing a timing belt at 100k but I've seen them go several hundred thousand miles and no problem. I've also seen them break under 100k. The best maintenance is preventative maintenance or fixing things before they become a problem. I would recommend replacing it if you have the means to do so as you will also be replacing the water pump which is driven off the timing belt (do them together)..
1helpful
1answer

How do you change a timing chain in an Suzuki Aerio 2003?

omg this car is pain to change timing chain it takes me 9 hour to do it with one 30 min break,if you dont have a experience changing timing chain before,do your self a favor let the pro do it.trust me.
3helpful
2answers

Suzuki aerio engine 2.0L have timming belt or chain?

TIMING BELT SHOULD BE 60,000 MILE CHANGE
Not finding what you are looking for?

348 views

Ask a Question

Usually answered in minutes!

Top Suzuki Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Ronny Bennett Sr.
Ronny Bennett Sr.

Level 3 Expert

6988 Answers

Are you a Suzuki Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...