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Install the gasket so that the surface with the identification mark faces toward the cylinder head.
Tighten the bolts to the specified torque in the sequence shown below.
Not specified. Run the bolt in by hand far as you can. Then use a ratchet or box end wrench and give no more pressure than it would take to lift a watermelon. A torque wrench is too long and would likely provide too much force.
Install the cylinder head bolts. Starting at top center, tighten all
cylinder head bolts in sequence as shown in illustration, using the
Cylinder Head Bolt Wrench (09221 - 32001) or equivalent. Repeat the
procedure, re-tightening all cylinder head bolt to the specified torque.
(torque spec is Cold Engine 105-115 Nm (76-83 ft lb) )
. Install the timing belt tensioner pulley.
. Install the timing belt on the camshaft sprocket, making sure that
the tension side is tightened by turning the camshaft sprocket in
reverse, all timing marks are in alignment.
. Adjust the timing according to "Timing Belt"
. Install the rocker cover and tighten the bolts to the specified torque. Tightening torque: Rocker cover belt:
2.5-3.5 Nm (25-35 kg.cm, 2-3 ft. lbs.)
. Install the timing belt cover.
Install the new intake manifold gasket and the intake manifold. Tighten the nuts and bolts to the specified torque.
Install the new exhaust manifold gasket and the exhaust manifold.
Tighten the exhaust manifold attaching nuts to the specified torque.
. Install the surge tank and tighten the nuts bolts to the specified torque.
. Install the power steering oil pump and bracket.
. Install the ignition coil.
. Install the air intake hose.
Connect the vacuum hose, fuel hose and water hose.
. Install breather hose.
Revised Bulletin This TSB supersedes the Cylinder Head Bolt Torque Specifications previously
described in TSB # 96-20-003, TSB # 96-20-003-1 and TSB # 97-20-004.
DESCRIPTION:
This bulletin provides torque specification corrections to the 1996 and 1997
Elantra Shop Manual, 1997 Elantra Service Data Book, 1997 Tiburon Shop Manual
and 1997 Tiburon Service Data Book.
Please record the corrections (listed) in the appropriate manuals and write
the TSB number on the bottom of the pages listed below for future reference.
CYLINDER HEAD BOLT: (M10) 30 Nm (300 kg.cm; 22 lb.ft) + (60°to 65°) +
(60°to 65°) (M12) 35 Nm (350 kg.cm; 26 lb.ft) + (60°to 65°) + (60°to 65°)
You have two bolt sizes the shorter or smaller of the two sizes is called M10 the torque is 22ft lbs +65 degrees +65 degrees again The larger of the two bolts is called a M12 the torque for these are 26ft lbs +65+65. There is a tightening order staring at the top center bolt and working in a circle They have to be torqued in three steps. If you dont under stand something about this repost and I can help you farther. If this is helpful please mark that it was I do this for free to help people DRIVE SAFE TIM
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