1990 Chevrolet K1500 Logo
Bryan Nakamura Posted on May 17, 2014
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Aloha! My 1990 C-1500 454 SS rear brakes locked up and severely overheated. I did a recent 4-wheel overhaul; new wheel cylinders, hardware, shoes and drums. I did not replace the master and bleeding t

Aloha! My 1990 C-1500 454 SS rear brakes locked up and severely overheated. I did a recent 4-wheel overhaul; new wheel cylinders hardware, shoes and drums (new rotors, calipers, pads, hose). I did not replace the master cylinder and bleeding the system wasn't problematic. Thought the dashboard brake indicator light came on because of front disc brake wear--disconnected the battery to turn the light off. The brake system was working well with heavy use several months ago, the truck was hardly driven since and was only driven 4 miles when the problem occurred. Any suggestions as to what's malfunctioning? Mahalo nui loa...

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Stan Ford

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  • Chevrolet Master 3,131 Answers
  • Posted on May 13, 2015
Stan Ford
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Check the flexible brake hose on the rear brakes , they some times brake down and stop the fluid from returning, if ok open a bleeder screw , if fluid is expelled and the wheels are free to turn replace the master cylinder

steve

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  • Chevrolet Master 3,718 Answers
  • Posted on May 17, 2014
 steve
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Is ther a rear brake equaliser on the rear axle? this is usually spring operated that pulls up on the rear brake limiter depending on load in vehicle may be stuck in the vehicle loaded position when the vehicle isnt carrying much weight worth a look , just jack up rear end and look for spring device centre of rear axle attached to a device with the brake lines entering/exiting if there get vehicle as high as safe to do then put blocks under rear wheels then slowly lower jack and look to see if the spring device moves down with the vehicle if not this could be the problem as is exerting pressure to rear brakes so causing them to over heat keep me posted

Testimonial: "Aloha and mahalo! There is no spring-actuated equilizer device as you described--only a one-into-two hydraulic brake line fitting. The brake lines look fine--no kinks or other damage. Removed the wheels and the drums still seemed locked up; they easily became free with a few taps of a hammer. The brake components were slightly burned but not destroyed--like how the rear brakes might look after going racing and doing (at least) several two-gear burnouts. The wheel cylinders seem to look okay...The brakes locked up on the road after a short 4 mile drive and the parking/E brake was never actuated; after the lock-up occurred, I tested the parking brake and there was slack, indicating the rear brakes were still locked. The lock-up appears to be a hydraulic system problem. The dash brake light was on--even throwing a 'code 9' before I overhauled the entire system--I thought it appeared because the discs, calipers, pads and lines were at the end of their service life. I haven't checked and/or fired the engine to see it the light's back on because of the lock-up... I'm now thinking master cylinder (didn't replace it because it seemed to be functioning well and all four corners of the brake system bled smoothly), dump valve or the ABS. I thought that if the ABS failed, it doesn't cause a lock-up condition. The fronts--with all new calipers, pads, rotors, bearings, etc. seem to be functioning well. There's still a good, firm feeling on the brake pedal, although the pedal travel was slightly more when the rears locked up. I've serviced the brake system before (even after torturing 'em drag racing) with no problems...I don't have my factory repair manuals here with me; mahalo nui/thank you very much for all your help! ---Bryan"

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  • steve May 18, 2014

    are the return springs fitted ok/still where you fitted them as if the brake are applied and the return spring isnt returning the leading shoe wont be long before the heat build up will caus ethe lining to fuse to the drum , worth a check

  • Bryan Nakamura
    Bryan Nakamura May 21, 2014

    Aloha Steve--The return springs are correct--I disassembled both rears, cleaned the parts, relubed the backing plate, reassembled and adjusted. I did one side at a time and didn't have to bleed the rear brakes. They adjusted nearly as well as before the lock-up problem. It still feels like the brakes are dragging and it gets worse if I apply the parking brake and step on/pump the foot brake; the 454's torque can't move the truck normally at idle (and it really is acting like a roll/control line-lock, only on the rear brakes). The in-dash parking/e- brake light's on now and gets brighter when the p/e brake is applied; I'm now thinking proportioning valve, dump valve, ABS or even the master cyl.. I have no way of scanning the brake system and the front brakes afre functioniong well...

  • steve May 21, 2014

    could be the abs distribution control box , putting more pressure to the rear and not releasing after foot pedal released , cars can send you mad but what's the alternative other than a good woman ,good luck and keep me posted

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