Ignition lock cylinder

Our Professional Tech Jeff provides the answer

• Jeff Armer Nov 03, 2023
• you need a new key an lock cylinder .
• 
  Jeff Armer Nov 03, 2023
  https://www.partsgeek.com/catalog/2004/s...
  

It is a known issue

Ignition cylinder replacement DIY? - SaturnFans.com Forums

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Saturn Vue Ignition Lock Cylinder Replacement Cost

RepairPal.com https://repairpal.com > estimator > ignition-lock-cylind...
The average cost for a Saturn Vue Ignition Lock Cylinder Replacement is between $139 and $174. Labor costs are estimated between $65 and $82 while parts are ...

Videos

AutoZone Videos - Ignition Lock Cylinders

www.autozone.com/video/video.jsp?...Ignition+Lock...
AutoZoneFind Ignition Lock Cylinders videos at AutoZone.com. ... How to install an Ignition Lock Cylinder in a 95-2011 Ford. 14,972 views. Average rating of 4.4 out of ...

How to Remove and Replace an Ignition Lock Cylinder ...

? 5:13
https://www.youtube.com/watch?v=S9I4MnRIrHk
Sep 2, 2012 - Uploaded by RatchetsAnd Wrenches
How to remove and replace an Ignition Lock Cylinder on a 2003 Hyundai Elantra GT. If this video helped you ...

Ignition Lock Cylinder REMOVAL & INSTALLATION Functional Lock The following procedure applies to vehicles that have functional lock cylinders. Such cylinders either have a key available or known key numbers from which a key can be made.

1. Disconnect the negative battery cable.
2. Turn the lock cylinder key to the RUN position.
3. Using a 1?8 in. (3mm) diameter wire pin or a small drift, depress the lock cylinder retaining pin through the access hole in the upper steering column shroud (under the ignition lock cylinder) while pulling out on the lock cylinder. Remove the lock cylinder from the column. Fig. 1: Using the key, turn the ignition lock cylinder to the RUN position, then depress the retaining pin using a wire pin or small drift
   To install:
   
4. Install the lock cylinder by turning it to the RUN position and depressing the retaining pin. Insert the lock cylinder into its housing. Make sure the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will permit the cylinder retaining pin to extend into the cylinder housing.
5. Rotate the lock cylinder using the lock cylinder key, to ensure correct mechanical operation in all positions.
6. Connect the negative battery cable.

Non-Functional Lock The following procedure applies to vehicles in which the ignition lock is inoperative and the lock cylinder cannot be rotated due to a lost or broken key, unknown key number or a lock cylinder cap that has been damaged and/or broken to the extent that the lock cylinder cannot be rotated. 1986-90 VEHICLES

1. Disconnect the negative battery cable.
2. Remove the steering wheel. For details, please refer to the procedure located earlier in this section.
3. Remove the two trim shroud halves after removing the three attaching screws.
4. Disengage the electrical connector from the key warning switch.
5. Using a 1?8 in. (3mm) diameter drill, carefully drill out the retaining pin, being careful not to drill deeper than 1?2 in. (13mm).
6. Place a suitable chisel at the base of the ignition lock cylinder cap, then, using a suitable hammer, strike the chisel with sharp blows to break the cap away from the lock cylinder.
7. Using a 3?8 in. (10mm) diameter drill, carefully drill down the middle of the ignition key slot approximately 1 3?4 in. (44mm) until the lock cylinder breaks loose from its breakaway base. Remove the lock cylinder and drill shavings from the lock cylinder housing.
8. Remove the retainer, washer, ignition switch and actuator. Thoroughly clean all the drill shavings from the casting.
9. Inspect the lock cylinder housing for damage from the removal operation. To install:
   
10. Replace the lock cylinder housing if it was damaged.
11. Install the actuator and ignition switch.
12. Install the trim and electrical parts.
13. Install a new ignition lock cylinder.
14. Install the steering wheel. For details, please refer to the procedure located earlier in this section.
15. Connect the negative battery cable.
16. Check the lock cylinder operation.

1991-95 VEHICLES

1. Disconnect the negative battery cable.
2. Remove the steering wheel.
3. Using locking pliers, twist the cylinder cap until it separates from the lock cylinder.
4. Using a 3?8 in. (10mm) diameter drill bit, drill down the middle of the ignition lock key slot approximately 1 3?4 in. (44mm) until the lock cylinder releases from its breakaway base. Remove the lock cylinder and drill shavings from the lock cylinder housing.
5. Remove the retainer, washer, ignition switch and actuator. Thoroughly clean all drill shavings and other foreign materials from the casting.
6. Inspect the lock cylinder housing for damage from the removal operation. If the housing is damaged, it must be replaced. To install:
   
7. Replace the lock cylinder housing, if damaged.
8. Install the actuator and ignition switch.
9. Install the trim and electrical parts.
10. Install the ignition lock cylinder.
11. Install the steering wheel.
12. Connect the negative battery cable, then check the lock cylinder operation.

the actuator inside the sterring column that the lock cylinder turns is boken, this is a very complex job and is not for the home tech without a factory service manual.

1. Close the vehicle doors.
2. Turn OFF the ignition.
3. Remove the key from the ignition.
4. Press and hold the driver side door lock switch in the UNLOCK position.
5. Insert the ignition key into the ignition lock cylinder and remove the key. (Do not turn the ignition key in the lock cylinder.)
6. Insert the ignition key into the ignition lock cylinder and remove the key. (Do not turn the ignition key in the lock cylinder.)
7. Insert the ignition key into the ignition lock cylinder. (Do not turn the ignition key in the lock cylinder.) Leave the ignition key in the ignition lock cylinder.
8. Release the door lock switch. The vehicle will sound three beeps in order to verify the Program Mode has been activated.
9. Press the LOCK and UNLOCK buttons together on the keyless entry transmitter and hold until the vehicle beeps twice to verify that the transmitter has been successfully programmed (this take approximately 15 seconds).
10. Perform the previous step to program up to four transmitters (including your old ones).
11. Remove the ignition key in order to exit the Program Mode.


Good luck and thank you for using Fixya

PATH: Chassis Electrical > Instruments & Switches > Ignition Switch > Removal & Installation Removal & Installation

1. Disconnect the negative battery cable.
   
2. Disable the airbag system, as outlined in the Chassis Electrical Section.
   
3. Remove the hush and knee bolster.
   
4. Remove the steering column trim covers.
   
5. With the key installed, turn the key to the RUN position.
   
6. Install a hex wrench into the hole on top of the lock cylinder housing. Push down on the hex wrench to release the tab on the lock cylinder inside the lock cylinder housing.
   

Push down on the hex wrench to release the tab on the lock cylinder inside the lock cylinder housing

1. Slide the lock cylinder out of the lock cylinder housing.
   
2. Disconnect the passlock and key buzzer from the lock cylinder housing.
   
3. Insert into the lock cylinder housing
   

Release the tabs on the ignition switch using ignition switch connector release tool J 42759

1. Pull the ignition switch out of the lock cylinder housing.
   
2. Disconnect the connector from the ignition switch.
   

To install:

1. Verify the alignment of the gear in the ignition switch. If gear is not in position shown, turn gear in ignition switch until you reach the correct position.
   
2. Use a screwdriver to rotate the lock cylinder housing gear counterclockwise until it hits a stop. In order to reach a stop while rotating the lock cylinder housing gear you MUST push and hold in the solenoid on the electric park lock.
   
3. Connect the connector to the ignition switch.
   
4. Insert the ignition switch into the lock cylinder housing. The tabs on the ignition switch MUST be seated inside the lock cylinder housing for proper installation.
   
5. Use a screwdriver to rotate the lock cylinder housing gear clockwise to the start position—allowing it to spring return into the RUN position.
   

Use a screwdriver to rotate the lock cylinder housing gear clockwise to the START position

1. Align the lock cylinder and install the lock cylinder into the lock cylinder housing.
   
2. Connect the passlock and key buzzer into the lock housing.
   
3. Install the steering column trim covers.
   
4. Install the hush and knee bolster.
   
5. Enable the airbag system, as outlined in the Chassis Electrical Section.
   
6. Connect the negative battery cable.
   

Lock Cylinder Functional
Removal

1. NOTE: The following procedure applies to vehicles that have functional ignition switch lock cylinders (11582), lock cylinder keys are available for these vehicles or the lock cylinder key numbers are known and the proper key can be made.
   
   Disconnect battery ground cable (14301). Refer to Section 14-01 .
   

1. Turn ignition switch lock cylinder to RUN position.
   

1. Place a 3.17 mm (1/8-inch) diameter wire pin or small drift punch in hole in lower steering column shroud (3530) under ignition switch (11572). Press retaining pin while pulling out on ignition switch lock cylinder to remove it from steering column lock cylinder housing (3511).
   

Installation

1. Install ignition switch lock cylinder by turning it to RUN position. Insert ignition switch lock cylinder into steering column lock cylinder housing. Make sure ignition switch lock cylinder is fully seated and aligned in interlocking washer before turning ignition switch lock cylinder to OFF position. This will permit cylinder retaining pin to extend into steering column tube flange hole.
   

1. Rotate ignition switch lock cylinder, using lock cylinder key, to ensure correct mechanical operation in all positions.
   

1. Connect battery ground cable.
   

for 98 contour issue. TSB 98-21-14 not covered by warranty

This TSB article is being republished in its entirety to include the 1999 Cougar . ISSUE: The ignition key may be difficult to insert or remove and/or key chimes may sound with the ignition key removed and driver's door open on some vehicles. This may be caused by internal design characteristics in the ignition lock cylinder increasing insertion/removal efforts which may allow the lock cylinder to stick.
ACTION: Install a revised ignition lock cylinder. The revised ignition lock cylinder should reduce the possibility of high insertion/removal efforts and ensure proper chime function. Refer to the following Service Procedure for details.
SERVICE PROCEDURE

1. Verify customer concern.
2. Observe the ignition lock cylinder as the key is removed. If the lock cylinder snaps outward to the non-depressed position and the chimes stop sounding, continue to Step 3. If it does not snap outward, replace the ignition lock cylinder with the appropriate cylinder by referring to the Parts Block in this article.
3. Insert and remove the ignition key from the lock cylinder. If binding or high efforts are encountered, replace the ignition lock cylinder.
4. From the Parts Block, select a lock cylinder with a part number suffix identical to the center character of the key code of the vehicle. The suffix must match the center key code character to maintain a single key system.
5. Install the replacement lock cylinder, by referring to the 1998 Contour/Mystique Workshop Manual, Section 211-05 or the 1999 Cougar Workshop Manual, Section 211-04. NOTE: KEYS INCLUDED WITH NEW IGNITION LOCK CYLINDERS ARE CUT FOR THE IGNITION ONLY. IN ORDER FOR THE KEYS TO FUNCTION IN THE DOOR LOCKS, THE KEYS MUST BE CUT TO THE DOOR CODE OF THE ORIGINAL LOCKSET. THE KEY CODE WILL CHANGE UPON INSTALLATION OF THE REPLACEMENT LOCK CYLINDER (FIGURE 1).
   
   
   Figure 1 - Article 98-21-14
   
   NOTE: ADVISE THE CUSTOMER TO DISCARD ALL KEYS THAT WERE CUT TO THE ORIGINAL IGNITION LOCK CYLINDER.
   
6. Record the new key code on the repair order and provide to the customer. Advise the customer to record the new key code in a permanent location and to discard all references to the original key code. NOTE: REPLACEMENT IGNITION LOCK CYLINDERS ARE SHIPPED WITH NON-PASSIVE ANTI-THEFT SYSTEM (PATS) KEYS. IF THE VEHICLE IS EQUIPPED WITH PATS, OBTAIN TWO (2) ROTUNDA KEY BLANKS (OR OTHER FORD AUTHORIZED BLANKS, SUCH AS: ILCO, STRATTEC, CURTIS, HUF, OR VALEO) AND CUT TO THE REVISED KEY CODE. USE OF OTHER UNAUTHORIZED KEYS MAY CAUSE ERRATIC OPERATION OF THE PATS SYSTEM.
   
7. Program PATS keys using one of the two following methods:
   

(1) For vehicles with Integrated PATS (IPATS), function built into the Powertrain Control Module (PCM) and built beginning:

• 2/2/98 Kansas City (Contour/Mystique)
• 2/16/98 Mexico (Contour/Mystique)
• All 1999 Cougars

Using the New Generation Star (NGS) Tester equipped with Service card (green) level 3.0 or higher:

1. From NGS menu, select:
   • Service Bay Functions
   • PCM
   • Enter Security Access (10 minute delay)
   • Ignition Key-Code-Erase
2. Disconnect Data Link Connector (DLC).
3. Cycle the first non-programmed key in the ignition to run position for at least 3 seconds and then turn to the off position.
4. Cycle the second non-programmed key in the ignition to run position. The theft indicator should prove out for 3 seconds.
5. Verify the vehicle will now start using both keys.
   

(2) For Contours/Mystiques with Stand Alone PATS and built before:

• 2/2/98 Kansas City
• 2/16/98 Mexico

Using the New Generation Star (NGS) Tester equipped with Service card (green) level 1.0 or higher:

1. From NGS menu, select:
   • Service Bay Functions
   • PATS
   • Ignition Key-Code-Erase (this process may take up to 8 minutes to complete )
2. Disconnect DLC.
3. Cycle first unprogrammed key in the ignition to run position. First key will program and allow vehicle to start.
4. Again cycle first programmed key to run position. Within 15 seconds, remove original key and turn new unprogrammed key to run position. The theft indicator should prove out for 2 seconds. New key will start vehicle.
5. Repeat this process for additional key programming. NOTE: THE FOLLOWING SHOULD BE NOTED FOR THE PART NUMBER BLOCK:
   • Part Number suffix will match center character in key code
   • Logo on key is Ford for Contour models
   • Logo on key is Mercury for Mystique and Cougar models
   
   

PART NUMBER PART NAME F5RZ-11582-A Ignition Lock Cylinder (Contour) F5RZ-11582-B Ignition Lock Cylinder (Contour) F5RZ-11582-C Ignition Lock Cylinder (Contour) F5RZ-11582-D Ignition Lock Cylinder (Contour) F5RZ-11582-E Ignition Lock Cylinder (Contour) F5RY-11582-A Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-B Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-C Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-D Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-E Ignition Lock Cylinder (Mystique, Cougar)

Ignition Lock Cylinder
Ford Taurus/Sable 1986-1995 Repair Information





REMOVAL & INSTALLATION

Functional Lock


The following procedure applies to vehicles that have functional lock cylinders. Such cylinders either have a key available or known key numbers from which a key can be made.

1. Disconnect the negative battery cable.
   
2. Turn the lock cylinder key to the RUN position.
   
3. Using a 1/8 in. (3mm) diameter wire pin or a small drift, depress the lock cylinder retaining pin through the access hole in the upper steering column shroud (under the ignition lock cylinder) while pulling out on the lock cylinder. Remove the lock cylinder from the column.
   

Using the key, turn the ignition lock cylinder to the RUN position, then depress the retaining pin using a wire pin or small drift

To install:

1. Install the lock cylinder by turning it to the RUN position and depressing the retaining pin. Insert the lock cylinder into its housing. Make sure the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will permit the cylinder retaining pin to extend into the cylinder housing.
   
2. Rotate the lock cylinder using the lock cylinder key, to ensure correct mechanical operation in all positions.
   
3. Connect the negative battery cable.
   

Non-Functional Lock
The following procedure applies to vehicles in which the ignition lock is inoperative and the lock cylinder cannot be rotated due to a lost or broken key, unknown key number or a lock cylinder cap that has been damaged and/or broken to the extent that the lock cylinder cannot be rotated.