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Posted on Apr 04, 2009
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Change the ICP on 2004 f250 6.0 deisel

Do I need to remove the turbocharger to replace the ICP. Is there an easier way to reach it?

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  • Master 659 Answers
  • Posted on May 14, 2009
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Joined: Nov 22, 2008
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You can change it without removing the turbo, its a pain but you can do it I have a socket I ground down to fit the sensor just right and with a long extension and a universal you can remove it

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Elantra 2004(Diesel, done 136,000km) Leak in Turbo Charger

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I have a 1996 F350 7.3l deisel crewcab that ran fine. I parked it and then a week later I went to start it and it only just turned over with no starting

If the vehicle doesnt start you will need to know what the ICP shows(this has a high failure rate) Disconnect the ICP this will default the PCM to failure mode management,this is a alternate strategy the location of this sensor front of the engine threaded in the left cylinder head by the way dont use either use WD40 or any similar lubricant.Make sure the fuel pump is working its under the vehicle right below the driver seat area have someone crank it and feel for it coming on
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Car doesnt have power and is also smoking ,,,i put the new airflow mitter but still the problem doesnt go away

Check immediately the turbocharger! DO NOT START THE ENGINE WITH THIS KIND OF PROBLEM!
Remove the air inlet axial center hose of the turbocharger, in other words the compressor air inlet hose. Then check axial & radial gaps of the turbocharger rotor.
Check also the turbocharger oil pressure supply. Check the engine oil level also.
Repair & replace bad pieces.
In the most cases the turbocharger is out of order when engine puffing off blue smoke and losing power.
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After scan the EDC-15P engine control unit with a VAG or KTS -BOSCH diagnosis tool you will find this: Fault code: P1557-Turbo Boost pressure control exceeded
1. Engine stopped and ignition switch off. Check all pneumatic connections and hoses between turbocharger actuator = pressure unit for boost-pressure control, boost-pressure control solenoid valve, vacuum reservoir, EGR control solenoid valve, intake-manifold flap solenoid valve, EGR valve with throttle - part of intake manifold. Also the vacuum connection between tandem pump and brake booster. If you find something wrong replace parts. If not go to step 2.
2. Extract the hose of the turbocharger actuator = pressure unit for boost-pressure control part of turbocharger. Instead of the original hose you must place another 1 meter long hose with the same inside diameter, and then you check to inspire yourself the air from the other one extremity of this hose. The mechanical connecting rod of the turbocharger actuator must have a smooth and whole motion. If you can do that with your mouth, then you must replace the boost-pressure control solenoid valve. If you can not reach this with your mouth, then you go to step 3.
3. This is the most difficult work. The problem is that the soot particles deposits inside the turbocharger plugging the variable nozzle geometry mechanism = adjustable vanes of the turbine. If the turbocharger actuator is not able to adjust the turbine vanes the charge air pressure increase too much and ECU (engine control unit) go in "limp mode" = engine protection software. As a result the "limp mode" engine still running until you turn the engine off (ignition switch off) and back on when the "limp mode" is deactivated, but the fault still remain in ECU memory!
4. You must be able to extract the turbo from the engine and then to disassemble the turbocharger, clean inside adjustable vanes mechanism and refit all.
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need to monitor ipr pressure (injection oil pressure)must reach 500psi
in order to start engine
may have failled o -ring or stc fitting in injection side or possible ipr failure
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crank engine over have someone monitor and report
if this pressure is less then 500 psi it will not start removed gaged
key ignition at run apply shop air min 100 psi and listen at oil fill for gurguling oil sound
if so oil leak in hi pressure oil side
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If you cant do it with these instructions put down your wrench and take to a dealership for a professional to work on it
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