I have a 2004 5.9 cummins no start it has 5800 psi fuel pressure and 70 volt trigger at the injector harness . No fault codes
SOURCE: dodge cummins won't start, fuel reaching injector pump but no fuel coming out of injector pump.
You said you have fuel flowing from the inlet line of the injection pump? But not at the injector lines?
SOURCE: number one injector bank on 2006 dodge cummins
you'll notice on your valve cover gasket there is two connectors.. the one up front is your 1-3 the one in the rear is your 4-6... you can remove your valve cover and check the connections from the injector connectors to the
connectors on the valve cover.. check for an open.. however you could also have a fault internally in 1 of your injectors in that bank as well.. hope this info helped..
SOURCE: 1999 dodge ram 2500 5.9 cummins diesel
Check the fuel pressure at the filter. Odds are the lift pump, located below the filter, is toast. Continual cranking of the motor with a bad LP wil cause the injector pump to heat up and burn out. Replace the LP and fuel filter. Bleed the system by cracking the inlet to the injector pump and bumping the enigine over so the LP will run. Once you have fuel at the injector pump, crack injectors 1,3,and 4. Crank the motor for no more 6 or 7 seconds at a time until it turns over. Give the pump time to cool for a couple of mintues between cranks. This process is easier with two people, one to crank and the other to watch for fuel and tighten the injectors once it starts. If the injector pump is fried at this point from cranking with no fuel, the motor should idle, but will stumble all over itself when the throttle is applied.
-Brandon
SOURCE: 99 dodge 2500 5.9 cummins fuel pressure at 3psi
The 3 psi is caused by a failed transfer pump. The problem the loss of could be the VP44 injection pump. This pump should be run at min 7psi. I had the same fuel pressure problem. I replaced my stock transfer pump with a FASS DDRP from www.usdieselparts.com. The stock pump is over $200 to replace and will fail again, sometimes right out of the box. The DDRP will supply about 15psi to the pump and is simple to install. I hope this helps.
SOURCE: 1999 DODGE CUMMINS SHUT DOWN FAULT CODES p1689, P1688
P-1689 NO COMMUNICATION BETWEEN ECM & INJECTION
PUMP MODULE
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