Question about 2004 Volvo XC90

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Parking brake cable adjustment

After replacing the parking brake shoes i cannot get the drum back on over the new shoes

Posted by delta228 on

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If its rear shoes there is a cog wheel that turns in and out to close and spread the shoes just turn the wheel to make the shoes go in a little at a time and the drum will go back on

Posted on Mar 14, 2009

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2 Answers

Rear brakes


Removal
1.Remove rear wheel and tire assembly from vehicle.

2.Remove rear brake drums from hub and bearing assemblies after loosening the two brake drum screws.
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3.Be sure that the parking brake pedal is in the release(most upward) position.

4.Completely loosen square nut of the rear parking brake cable. Then create slack in the rear parking brake cables.
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5.Remove adjuster spring from adjust lever and brake shoe.
bj6c017c.gif
6.Remove adjust lever and turn the adjusting wheel of adjuster assembly to the direction of the arrow as shown.
bj6c017d.gif
7.Remove the strut spring and the lower retracting spring from the brake shoe.
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8.Remove the upper return spring from the brake shoe.
bj6c017f.gif
9.Remove brake back plate hold down spring and pin from the leading brake shoe assembly.

10.Remove the leading brake shoe. Then remove the adjuster assembly, strut and anchor spring from the trailing brake shoe.
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11.Remove the trailing brake shoe from the brake back plate after removing hold down spring and pin.
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12.Remove the trailing brake shoe from the rear parking cable.
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13.Remove parking pivot lever from the leading brake shoe.
bj6c017j.gif
Replacement
1.Lubricate the eight shoe contact areas on the back plate and anchor.
bj6c017n.gif
2.Install the trailing brake shoe to the rear parking cable.

3.Install trailing brake shoe on brake back plate and install the trailing brake shoe hold down spring and pin on the brake shoe.

4.Tighten the square nut of rear parking cable.

5.Install the anchor spring then install adjuster assembly, and strut.

6.Install leading brake shoe on brake back plate.
bj6c017o.gif
7.Install the brake shoe upper return spring, strut spring and the lower retracting spring to the brake shoe.

8.Properly rotate the adjusting wheel of adjuster assembly to the direction of the arrow in as shown.
bj6c017d.gif
9.Install the adjuster spring on the adjust lever and leading brake shoe assembly.

10.Install the leading brake shoe hold down spring and pin on the brake shoe.
bj6c017q.gif
11.Adjust brake shoes assemblies so as not to interfere with brake drum installation.

12.Install the rear brake drums on the hubs.

13.Check and adjust whether the pedal stroke in the specification.(Refer to section BR Gr./On-vehicle service/Pedal stroke of parking brake)

14.Install wheel and tire.

15.Push the parking brake pedal to the floor once and release pedal. This will automatically remove the slack from and correctly adjust the parking brake cables.

16.Test the vehiche on the road. The adjust will continue the brake adjustment during the road test of vehicle.

Inspection
1.Inspect the disassembled parts for wear, rust or damage.

2.Measure the thickness of brake shoe lining.
Standard : 0.17 in (4.5 mm)
Minimum : 0.04 in (1 mm)

3.If the shoe lining is less than minimum or shows signs of uneven wear, replace new one.
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4.Measure the inside diameter of the brake drum.
Standard : 10 in (254 mm)
Maximum : 10.07 in (256 mm)
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5.If the inside diameter of the brake drum is more than maximum or shows signs of uneven wear, replace new one.

6.Inspect the lining and drum for proper contact. If the contact condition is improper, repair it with a grinder or replace the brake shoe assembly.
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Aug 14, 2013 | 2002 Kia Sedona

1 Answer

Remove replace rear brakes on ford t bird 1996


1989-97 Vehicles Drum Brakes (Let me know if you need the Disc Brake Instructions)

  1. Raise and safely support the vehicle.
  2. Remove the rear wheel and tire assemblies, then remove the brake drum.





    Fig. 4: View of the drum brake assembly with the drum removed
    88189p14.jpg





    Fig. 5: Use a commercially available brake spray to clean the
    components before removal
    88189p15.jpg


  3. Install Brake Cylinder Clamp D81L-1103-B or equivalent, over the ends of the
    rear wheel cylinder.
  4. Disconnect the parking brake cable from the parking brake lever.





    Fig. 6: Detach the parking brake cable and conduit from the
    parking brake lever
    88189g31.gif


  5. Remove the 2 brake shoe hold-down retainers, springs and pins.
  6. Spread the brake shoes over the piston shoe guide slots. Lift the brake
    shoes, springs and adjuster off the backing plate as an assembly. Be careful not
    to bend the adjusting lever.





    Fig. 7: Lift the brake shoes, springs and adjuster off the
    backing plate as an assembly
    88189p16.jpg


  7. Remove the adjuster spring. To separate the shoes, remove the retracting
    springs.
  8. Remove the parking brake lever retaining clip and spring washer. Remove the
    lever from the pin.





    Fig. 8: Drum brake components - 1995 vehicle shown
    88189g32.gif






    Fig. 9: Exploded view of the drum brake components, removed
    from the vehicle
    88189p17.jpg
    To install:

  9. Apply a light coating of caliper slide grease to the backing plate brake
    shoe contact areas.
  10. Apply a light coat of lubricant to the threaded areas of the adjuster screw
    and socket. Assemble the brake adjuster with the stainless steel washer. Turn
    the socket all the way down on the screw, then back off 1?2 turn.
  11. Install the parking brake lever to the trailing shoe with the spring washer
    and a new retaining clip. Crimp the clip to securely retain the lever.
  12. Position the trailing shoe on the backing plate and attach the parking brake
    cable. Position the leading shoe on the backing plate and attach the lower
    retracting spring to the brake shoes.
  13. Install the adjuster assembly to the slots in the brake shoes. The socket
    end must fit into the wider slot in the leading shoe. The slot in the adjuster
    nut must fit into the slots in the trailing shoe and parking brake lever.





    Fig. 10: Install the adjuster assembly in the slots in the
    brake shoes
    88189g33.gif



  14. Install the adjuster lever on the pin on the leading shoe and to the slot in
    the adjuster socket.
  15. Install the upper retracting spring in the slot on the trailing shoe and the
    slot in the adjuster lever. The adjuster lever should contact the star and
    adjuster assembly.
  16. Install the brake shoe anchor pins, springs and retainers. Remove the brake
    cylinder clamp tool
  17. Install the brake drum, wheel and tire assemblies and lower the vehicle.
  18. Apply the brakes several times while backing up the vehicle. After each
    stop, the vehicle must be moved forward.

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Oct 07, 2010 | 1996 Ford Thunderbird LX

2 Answers

Parking brake cable stretched beyond adjustment how do you replace


Rear Brake Shoes- You'll need to know how to remove the rear brake shoes to remove the parking brake cable. REMOVAL AND INSTALLATION Amigo and Rodeo
  1. Raise and safely support the vehicle.
  2. Remove the rear wheels.
  3. Remove the brake drums.
  4. Remove the brake return springs.
  5. Remove the leading shoe holding pin and spring, and then the leading shoe.
  6. Remove the self-adjuster and the adjuster lever.
  7. Remove the trailing shoe holding pin and spring.
  8. Disconnect the parking brake cable from the trailing shoe and remove the trailing shoe. Remove the parking brake lever from the trailing shoe. To install:
  9. Attach the parking brake lever to the trailing shoe.
  10. Connect the parking brake cable to the parking brake lever.
  11. Apply a thin coat of high temperature grease to the shoe contact points on the brake backing plate (locations A and C in the accompanying illustration), piston contact surface (B), and self-adjuster (D). Fig. 1: Exploded view of the rear drum brakes — Amigo and Rodeo 93026g56.gif

  12. Position the trailing shoe on the backing plate and install the hold-down pin, spring, and retainer. Don't stretch the return spring when fitting the shoes onto the backing plate.
  13. Connect the upper return spring and the leading shoe to the trailing shoe and position the leading brake shoe on the backing plate.
  14. Install the adjuster assembly and the hold-down pin, spring, and retainer.
  15. Use a brake spring tool to install the lower return spring.
  16. Install the self-adjuster lever and adjuster spring.
  17. Adjust the shoe-to-drum clearance to 0.0098–0.0157 in. (0.25–0.40mm) and install the brake drum.
  18. Check the brake drum for scoring or other wear. Machine or replace as necessary. Check the maximum brake drum diameter specification when machining.
  19. Install the rear wheels. Lower the vehicle.
  20. Road-test the vehicle.
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Aug 17, 2010 | 1997 Isuzu Rodeo

1 Answer

Diagram for back brakes on a 1995 jeep cherokee sport


Brake Shoes REMOVAL & INSTALLATION Fig. 1: Use a brake cleaner to clean the brake surfaces 86749p23.jpg
Fig. 2: Using a brake tool, remove the return spring from the anchor pin 86749p24.jpg
Fig. 3: Remove the return spring and the adjuster cable guide 86749p25.jpg
Fig. 4: Remove the adjuster cable 86749p26.jpg
Fig. 5: Remove the shoe guide plate 86749p27.jpg
Fig. 6: Disengage the hold-down spring retainers from the hold-down pins 86749p28.jpg
Fig. 7: Remove the hold-down springs and pins 86749p29.jpg
Fig. 8: Pull the shoes apart and then . . . 86749p30.jpg
Fig. 9: . . . remove the parking brake strut and spring 86749p31.jpg
Fig. 10: Remove the shoes from the backing plate 86749p32.jpg
Fig. 11: Disengage the parking brake cable 86749p33.jpg
Fig. 12: Lubricate the shoe contact points — 10 inch drum brake backing plate shown 86749g41.gif
Fig. 13: Adjusting the gauge to fit the brake drum 86749g42.gif
Fig. 14: Adjust the brake shoes to fit the gauge 86749g43.gif
Fig. 15: Adjusting the drum brakes using a brake spoon 86749p35.jpg
CAUTION
Brake shoes may contain asbestos, which has been determined to be a cancer causing agent. Never clean the brake surfaces with compressed air! Avoid inhaling any dust from any brake surface! When cleaning brake surfaces, use a commercially available brake cleaning fluid. NOTE: A brake spring removal tool and a brake adjusting gauge are required for this procedure.
  1. Raise and support the vehicle safely with jackstands.
  2. If the brakes have never been serviced before, the drums will be held on the wheel studs with spring nuts. Remove the spring nuts and discard.
  3. Turn the adjustment starwheel so that the brake shoes are retracted from the brake drum and remove the brake drum.
  4. Install wheel cylinder clamps to retain the wheel cylinder pistons in place and prevent leakage of brake fluid while replacing the shoes.
  5. Remove the U-clip and washer securing the adjuster cable to the parking brake lever.
  6. Remove the adjuster cable, cable guide, adjuster lever and adjuster springs. Remove the return springs with a brake spring remover tool.
  7. Remove the hold-down retainers and springs, then remove the brake shoes. To install:
  8. Clean the backing plate with a brush or cloth. Place a dab of Lubriplate® on each spot where the brake shoes rub on the backing plate. NOTE: Always replace brake linings in axle sets. Never replace linings on one side or just on one wheel.
  9. Thoroughly clean and lubricate the adjuster cable guides, adjuster screw and pivot, parking brake lever and lever pivot pin with multi-purpose grease.
  10. Apply a thin coat of multi-purpose chassis lube to the mounting pads on the backing plate.
  11. Transfer the parking brake actuating lever to the new secondary shoe.
  12. Position the brake shoes on the backing plate, then install the hold-down springs and retainers. Don't forget to engage the parking brake lever with the cable.
  13. Install the parking brake actuating bar and spring between the parking brake lever and primary shoe.
  14. Install the self-adjusting cable, cable guide and upper return springs.
  15. Thoroughly clean the starwheel and lightly lubricate the threads with lithium based grease.
  16. Install the starwheel.
  17. Install the self-adjusting cam and lower spring. A big pair of locking pliers is good for this job.
  18. Check the surface of the brake shoes for any grease that may have gotten on them. If dirty, lightly clean with a piece of sandpaper.
  19. Adjust the brakes, install the brake drum and wheel. Lower the vehicle and test drive.
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Aug 17, 2010 | Jeep Cherokee Cars & Trucks

1 Answer

Just replaced rear brake shoes--parking brake feels like it is not tight enough when engagaed--


The brake shoes need adjusting. Disengage the parking brake.
Before fitting new shoes you should slack off the parking brake cable completely. Locate the adjuster(just follow the parking brake cable. Undo the locknut and slack off the cable.
Remove the rear wheels and drums again. You will find a screw-in type adjuster between the shoes. Turn the adjuster to increase the distance between the shoes. The left and right wheel's adjusters turn in opposite directions to achieve the same result. Fit the drum to see if it slides over the pads easily. Do so until you start having diffyculty sliding the drum over the shoes. Fit the drum and rotate it. You should not hear any scraping or have any resistance on the drum when it is rotated. Refit the wheels. Test the parking brake. If it is still too slack adjust the cable under the car until you when you engage the parking brake it engages fully after 3-5 clicks.

Aug 05, 2010 | 1996 Toyota Previa

2 Answers

1997 Ford contour rear brake shoe replacment help.


Brake shoe removel:

Depress and turn the retainers for the hold-down springs and pins to remove them from each shoe. Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.

Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.
  • Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.
  • Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

  • Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xgUqun
  • Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.
  • Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

  • Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xdByQ8

  • Step 2 Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.
  • Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.
  • Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.
  • Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

  • Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xVyUAt

  • Step 2 Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.
  • Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.
  • Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.
  • Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

  • Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xVyUAt

    Jul 17, 2010 | 1995 Ford Contour

    2 Answers

    Change drum brakes


    Brake Shoe: Service and Repair
    REMOVAL
    1. Raise vehicle and remove rear wheels.
    2. Remove and discard spring nuts securing drums to wheel studs.
    3. Remove brake drums.
    NOTE: If drums prove difficult to remove, retract brake shoes. Remove access plug at the rear of backing plate and back off adjuster screw with
    brake tool and screwdriver.
    4. Remove U-clip and washer securing adjuster cable to parking brake lever.
    5. Remove primary and secondary return springs from anchor pin with brake spring pliers.
    6. Remove hold-down springs, retainers and pins with standard retaining spring tool.
    7. Install spring clamps on wheel cylinders to hold pistons in place.
    8. Remove adjuster lever, adjuster screw and spring.
    9. Remove adjuster cable and cable guide.
    10. Remove brake shoes and parking brake strut.
    11. Disconnect cable from parking brake lever and remove lever.
    INSTALLATION
    1. Clean support plate with brake cleaner.
    2. If new drums are being installed, remove protective coating with carburetor cleaner or brake cleaner.
    3. Clean and lubricate anchor pin with light coat of Mopar multi-mileage grease.
    4. Apply multi-purpose grease to brake shoe contact surfaces of support plate.
    5. Lubricate adjuster screw threads and pivot with spray lube.
    6. Attach parking brake lever to secondary brake shoe. Use new washer and U-clip to secure lever.
    7. Remove wheel cylinder clamps.
    8. Attach parking brake cable to lever.
    9. Install brake shoes on support plate. Secure shoes with new hold-down springs, pins and retainers.
    10. Install parking brake strut and spring.
    11. Install guide plate and adjuster cable on anchor pin.
    12. Install primary and secondary return springs.
    13. Install adjuster cable guide on secondary shoe.
    14. Lubricate and assemble adjuster screw.
    15. Install adjuster screw, spring and lever and connect to adjuster cable.
    16. Adjust shoes to drum.
    17. Install wheel/tire assemblies and lower vehicle.
    18. Verify firm brake pedal before moving vehicle.

    56a4433.jpg

    Aug 12, 2009 | 1997 Jeep Cherokee Country

    1 Answer

    Remove and replace rear brake shoes on 2004 honda accord


    Brake Shoes Removal & Installation To Remove:
    1. Raise and safely support rear of vehicle.
    2. Remove rear wheel assemblies.
    3. Release parking brake.
    4. Remove brake drum.
    Rear brake shoe assembly


    6c57c70.gif
    1. Using an appropriate brake spring tool, unhook upper return spring from rearward brake shoe.
    2. Push retainer springs IN and turn to remove tension pins.
    3. Lower brake shoe assembly and remove lower return spring.
    4. Remove brake shoe assembly from back plate.
    5. Disconnect parking brake cable from lever and remove brake shoe.
    6. Remove parking brake lever from brake shoe.

    To Install:

    d36458c.gif
    1. Install parking brake lever to rearward brake shoe.
    2. Secure lever to brake show with a NEW U-clip.
    3. Pinch U-clip closed.
    4. Connect parking brake cable to rearward brake shoe.
    5. Install self-adjuster lever spring on front brake shoe.
    6. Assemble clevises, adjuster bolt and upper and lower return springs.
    7. Apply a light coat of grease (Molykote 44MA or equivalent) to sliding surfaces.
    8. Install brake shoe assembly onto back plate.
    9. Install tension springs.
    10. Using an appropriate brake spring tool, unhook upper return spring to rearward brake shoe.
    11. Install brake drum.
    12. Install rear wheel assembly.
    13. Lower vehicle.
    14. Adjust self-adjusting brakes by pressing brake pedal several times.

    Jul 13, 2009 | 2004 Honda Accord

    1 Answer

    I need a schematic for the rear brakes on an F150 super cab with 4.6L automatic trans 4wheel drive


    Drum, Rear Brake System Standard Rear Brake
    9969082.gif
    Item Part Number Description 1 2069 Brake Shoe Hold-Down Spring Pin 2 — Rear Wheel Cylinder Retaining Bolt (2 Req'd) 3 — Washer (2 Req'd) 4 — Anchor Pin (Part of 2211) 5 — Wheel Cylinder 6 2028 Brake Shoe Anchor Pin Guide Plate 7 2A637 Parking Brake Lever 8 2296 Brake Shoe Retracting Spring (Short) 9 2296 Brake Shoe Retracting Spring (Long) 10 2200 Rear Brake Shoe and Lining (Secondary) 11 — Washer 12 2106 Parking Brake Lever Pin Retainer 13 — Brake Shoe Adjusting Lever Cable Guide 14 2A642 Primary Brake Shoe Parking Brake Lever Link 15 2A601 Parking Brake Link Spring 16 2068 Brake Shoe Hold-Down Spring 17 2A176 Brake Shoe Adjusting Lever 18 2048 Brake Shoe Adjusting Screw Socket 19 2047 Brake Shoe Adjusting Screw Nut 20 2041 Brake Adjusting Screw 21 2049 Brake Shoe Adjusting Screw Spring 22 2200 Rear Brake Shoe and Lining (Primary) 23 2A178 Brake Shoe Adjusting Lever Cable 24 2211 Brake Backing Plate
    Heavy Duty Rear Brake
    6dcb5d2.gif
    Item Part Number Description 1 — Rear Wheel Cylinder Retaining Bolt 2 00538 Lock Nut 3 2212 Rear Brake Backing Plate 4 2262 Rear Wheel Cylinder 5 2A642 Primary Brake Shoe Parking Brake Lever Link 6 2A601 Parking Brake Link Spring 7 2A637 Parking Brake Lever 8 2106 Parking Brake Lever Pin Retainer 9 — Parking Brake Lever Bolt 10 — Secondary Shoe Assembly 11 2A179 Brake Shoe Adjusting Lever Cable Guide 12 2068 Brake Shoe Hold-Down Spring 13 — Adjusting Lever Pin 14 — Adjusting Lever Return Spring 15 2A176 Brake Shoe Adjusting Lever 16 2047 Brake Shoe Adjusting Screw Nut 17 2049 Brake Shoe Adjusting Screw Spring 18 2041 Brake Adjuster Screw 19 — Primary Shoe Assembly 20 2068 Brake Shoe Hold-Down Spring 21 2200 Rear Brake Shoe and Lining 22 2035 Brake Shoe Retracting Spring 23 2A178 Brake Shoe Adjusting Lever Cable 24 2092 Brake Adjusting Hole Cover 25 2069 Brake Shoe Hold-Down Spring Pin
    The rear drum brakes:
    • Have internal shoes that expand against the brake drum (1126).
    • Are a single-anchor type.
    • Are actuated by one rear wheel cylinder (2262).
    • Have two pistons in the rear wheel cylinder (2261). One exerts force against the upper end of the primary shoe; the other exerts force against the upper end of the secondary shoe.
    • Adjust rear brake shoes and linings (2200) automatically.
    • Need manual brake adjustment if the adjusters are not operating properly or after the rear brake shoes and linings have been replaced.
    When the brake pedal is applied, hydraulic fluid pressure forces the pistons in the rear wheel cylinder outward, moving the rear brake shoes and linings against the brake drum.
    The rear drum brake system includes the parking brake mechanism. Refer to Section 206-05 .

    Apr 04, 2009 | 1997 Ford F150 Regular Cab

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