Most volvo headrest can be removed by releasing the catches which are on the back of the headrest on some models and on the front on others I believe on 960 they are on the back. To release the seat on a 960 look where the shafts should be then follow it down on the back where the seat back top stops then goes in press around that area you should be able to find the catch there pull up on the headrest while releasing the catch you have to do this on both sides. The headrest should come off this also works on 740 and 760 series the volvo 780 is a different story the only way to get the headrest off on that is to disassemble the seat
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Remove the headrests. Then slide the cover over the seat back cushion (Photo 5). Push the bottom straps through the gap and into the buckles just like you did on the bottom cushion (refer to Photo 3). Reconnect the bib panel and pull down on the rear portion of the seat back cover to remove wrinkles.
There is a Pin hole on one side of the headrest in the plastic base. You have someone put a small Allen wrench in the hole till it presses against the metal spring and also on the release on the other side, then pull the headrest out. You will have to press on the spring to put the head rest back in also.
I have a 2010 Santa Fe and this is how I did it. Remove the back panel of the seat, there are 5 or 6 plastic clips that hold the seat back cover on, start at the bottom of the seat back panel and work your way upwards, pull the panel downwards and it should come off. Once the panel is removed, You will see a black cable running down the back of the seat. At the bottom of the cable, you will see a black plastic box with two clips holding it shut. Open the cover and pull away the cable from the box on the side that runs up to the headrest, once it releases the cable, remove the cable end from the holder inside. From there, just hold the headrest adjustment lock in and push upwards hard until it comes out with the cable.
There should either be a little button at the base of the headrest that you push, or a small hole in the rod part, with a hole in it. Push in the hole with a pen, or a small nail to release the headrest.
There is a plastic cover, about 1 1/8" diameter, on the base of the post on each side. You can remove it with a screw driver by carefully prising upwards at the edge. They just clip down.
Once these are lifted away from the seat, you will see the wire clip that locks the headrest into the seat. Remove the clip on each post, and you can then remove the headrest.
Reassembly is the reverse.
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