2005 jeep wrangler oil pan bolt torque specifications

SOURCE: Jeep Wrangler oil pan leak

You need to Put Blue ATV Silicone on Both sides of the Gasket to get it to Seal Properly. This is a High Temp Sealant and Once Set it will fix the Problem.

SOURCE: 2002 Jeep Wrangler appears the

It is the oil pan gasket all you have to do is drop the oil pan clean the bottom of the engine block and the surface of the oil pan and install the oil pan again. a very simple process. Make sure that it is not the rear main crank seal that is leaking. If it is the rear main then you will have to remove the tranny to replace the rear main seal.

SOURCE: how do i change a oil pan geskrt in a 94 jeep wrangler/

On most, you need to remove all bolts around the perimeter of the pan, (You may want to remove starter to get to fasteners there) then slide a paint scraper between the pan and block to break the seal. Generally there is enough room to get the pan out. If you need a bit more room, support the transmission with a jack (use a piece of plywood on top to avoid bending anything) remove both engine mount through bolts and raise engine slightly (not too much or you will break something)

Greg Bernett

• 2993 Answers
• Posted on Jun 06, 2009

SOURCE: 2003 oil pan removal

4.0L Engine To Remove:

1. Disconnect negative battery cable.
2. Lift the vehicle.
3. Drain the engine oil.
4. Remove or disconnect the following:
   • Exhaust pipe from exhaust manifold.
   • Exhaust hanger at the catalytic converter and lower the pipe.
   • Starter motor.
   • Flywheel/torque converter housing access cover.
   • Oil level sensor (if equipped).
5. Place a pole jack under vibration dampener with a piece of wood between dampener and jack.
6. Remove or disconnect the following:
   • Engine mount through bolts and raise engine for clearance to remove pan.
   • Transmission cooler lines (if equipped).
   • Oxygen sensor harness from oil pan mounting studs.
   • Oil pan bolts and studs.
   • Oil pan and gasket.

1. Clean the gasket mating surfaces.
2. Apply Mopar® Silicone Adhesive Sealant or equivalent onto the cylinder block in four location as shown.

1. Attach the pan gasket to the oil pan with Hi-tack or equivalent (2003-2005 vheicles).
2. Use 1 ½ x ¼ inch bolts to fabricate alignment dowels. Cut off the head of the bolts and cut a slot into the top of the dowels (2006 vehicles).

1. Install two dowels into the timing case cover (2006 vehicles).
2. Install two dowels into the cylinder block (2006 vehicles).
3. Place the gasket over the dowels and onto the cylinder block and timing case cover (2006 vehicles).
4. Position the oil pan.
5. Install the 1/4 inch oil pan bolts. Tighten to 84 in-lb (9.5 Nm).
6. Install the 5/16 inch oil pan bolts. Tighten to 132 in-lb (15 Nm).
7. Remove the dowels.
8. Install the remaining 1/4 inch oil pan bolts. Tighten to 84 in-lb (9.5 Nm) (2006 vehicles).
9. Lower the engine onto the engine mounts.
10. Install the through bolts and tighten the nuts.
11. Remove jack stand and remove the piece of wood.
12. Install the flywheel and torque converter access cover.
13. Install starter motor.
14. Connect the exhaust pipe to the hanger and to exhaust manifold.
15. Install the transmission oil cooling lines (if equipped).
16. Install the oxygen sensor wiring supports to the oil pan mounting studs.
17. Install the drain plug into the oil pan. Tighten to 25 ft-lb (34 Nm).
18. Lower the vehicle.
19. Connect negative battery cable.
20. Fill the oil pan with oil. WARNING
    Use extreme caution when the engine is operating. Do not stand in a direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing.
    
21. Start the engine and inspect for leaks.

SOURCE: Oil pan removal on a 97 jeep wrangler

Instructions can be found in any basic manual but the simple version is to remove anything obvious that will be in your way (starter, trans lines etc). Disconnect both engine mounts and raise engine to get better clearance (watch stuff on top so you don't break anything) I usually stuff a couple of 2x4 wood blocks between engine & mounts to support it. Remove all pan bolts and take it down (remember pump pickup will interfere) Do what you need to do, then reverse process.