You need to change the relay and the temp sensor switch. If you have done that the reason it's not coming on is probably because the coolant is not getting hot enough to cause it to come on. Let me explain. The coolant fan when the A/C is off is activated by the coolant fan switch. The switch closes when coolant temperature is over 238F completing a path to ground through the coolant fan relay windings. The relay contacts then close and voltage is applied to the coolant fan. When the coolant temperature drops to 214F, the switch opens and the coolant fan stops. In A/C equipped vehicles, the A/C control head completes a path to ground for the coolant fan relay whenever the A/C is on no matter what the temperature. Voltage is then applied to the coolant fan. Essentially, the coolant fan switch is by-passed when the A/C is on, which is why the fan works whenever you turn the A/C on. Now, if the fan does not kick in when the coolant temperature is over 238F but works when the A/C is on, the problem has to be the coolant fan switch or the connectors or wiring to the CFS.
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