1996 Volkswagen Jetta Logo
Posted on Dec 07, 2008
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Need to install new serpentine belt on 96 Jetta 2.0

The serpentine belt broke and I'm not sure about the tensioner set up. It looks like the alternator is on some kind of pivot deal along with the pully.

  • 2 more comments 
  • bestfam4 Dec 07, 2008

    Got the tensioner figured out. No diagram under hood. Need to know if the v-belt driving the power steering pump needs to be removed.

  • bestfam4 Dec 07, 2008

    Yes the belt is in the way. Do you have any clue about the diagram.

  • bestfam4 Dec 07, 2008

    Got the power steering belt under control. We'll try the serpentine till it works. Thanks

  • mike gabriel
    mike gabriel Jan 09, 2009

    what bolt do i loosen for power steering pump besides the bolt with a star, to install v-belt

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1 Answer

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  • Posted on Dec 07, 2008
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That is your belt tensioner!! You pull that back when you are gettin ready to finnish putting your belt on the last pulley!! Follow diagram under hood for your specs on motor!!

  • 1 more comment 
  • Anonymous Dec 07, 2008

    While your trying to put the belt on does the v-belt get into your way!! If im not mistaken you should not have take it off, but some of those models did have the v-belt in front of the serptine!! Please keep me informed! THNX

  • Anonymous Dec 07, 2008

    well the v-belt is not that hard!! jus loosen the power sterring and pull it back on the bracket and then remove belt and then install your serptine belt and then reinstall you v-belt!! Check the owners manual and if you dont have one the try auto zone and see if they have a repair manual for your car and should have the correct pattern for your application

  • Anonymous Dec 07, 2008

    let me know if you need anymore help!!

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    • 1 Park your Subaru on a level surface and open the hood.
    • 2 Disconnect the ground (black) battery cable using a wrench. This will prevent the cooling fan from activating.
    • 3 Locate the serpentine belt routing diagram in your engine compartment and compare it to the actual routing of the installed belt. Make sure the routing on the label matches the actual routing. If they do not match or there is no label, note the actual routing on a piece of paper for later reference.
    • 4 Locate the belt tensioner pulley on your Subaru model. If the tensioner is equipped with a squared hole, use a large breaker bar with a 1/2-inch (13 mm) drive. Otherwise, use a ratchet and socket of the proper size on the tensioner pulley center bolt.
    • 5 Rotate the tensioner pulley away from the belt to release the belt tension.
    • 6 Pull the belt off of one of the pulleys and slowly release the tensioner pulley back into position. Do not let the tensioner pulley snap back or you may damage an internal component.
    • 7 Finish removing the serpentine belt from the rest of the pulleys and the engine compartment.
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    • 1 Match the old belt to the new one and make sure they are of the same length and configuration. It is normal for the new belt to be slightly shorter since the old one has been stretched through use.
    • 2 Route the new serpentine belt through all of the pulleys except the tensioner pulley. Use the diagram on the engine compartment or your notes, as a reference, to properly route the belt.
    • 3 Insert the large breaker bar into the square hole or the ratchet and socket into the tensioner pulley center bolt.
    • 4 Rotate the tensioner pulley in the same direction you did to release the belt tension.
    • 5 Slide the serpentine belt onto the tensioner pulley.
    • 6 Release the tensioner pulley back into position.
    • 7 Look at all the pulleys and make sure the serpentine belt is properly seated on each one. Otherwise, release the belt tension and adjust the belt.
    • 8 Connect the ground (black) battery cable using the wrench.
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"HOW TO": I professionally prefer the Serpentine Tensioner Tool.
Standard Rules to Removal the Serpentine Belt with an Automatic Tensioner:
1. Find the Tensioner(s).
2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (located on the Tensioner Pulley rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
3. Remove the loosened belt off one of the other more easily accessed Pulleys.
4. DO NOT quickly release the Tensioner, but gently allow the Tensioner to rest in its closed position.

Standard Rules for Installing the Serpentine Belt with an Automatic Tensioner:
a. Pick a Pulley that is most easily accessed. This will usually be on top. This will be the last Pulley that the belt will go on.
b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley and Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them.
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Click on the following free, direct Link. It has all the Serpentine Belt Diagrams you will need for the 1.9L 4-Cylinder Engine and various Engine Options (AC/No AC etc.), complete with Instructional and Directional Diagrams.

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"HOW TO":
Standard Rules to Removal the Serpentine Belt with an Automatic Tensioner:
1. Find the Tensioner(s). (See Diagrams on Link)
2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (on the Pulley or Arm Base) OR the OPENING (3/8ths or 1/2 inch square opening) rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
3. Remove the loosened belt off one of the other more easily accessed Pulleys.
4. DO NOT quickly release the Tensioner, but gently allow the Tensioner to rest in its closed position.

Standard Rules for Installing the Serpentine Belt with an Automatic Tensioner:
a. Pick a Pulley that is most easily accessed. This will usually be on top. This will be the last Pulley that the belt will go on.
b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley/Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them.
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hi doug
im dave
there should be a diagram for the belt somewhere under the hood of your car usually adjacent to the emission (VECI) label near the rad the belt or on the actual hood
the tensioner is automatic adjusting. using a ratchet and the proper size socket rotate the tensioner (usually anticlockwise but youll be able to tell as you turn it) to release tension and slip the belt off of the alternator pulley. be careful not to let go of the tensioner while slipping the belt off or you will hurt your fingers!
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