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remove rhf wheel and plastic access panel, remove drive belts by compressing the auto belt tensioner, if you have access to a impact wrench you can use that to remove the centre bolt, if not you will have gain access to the starter ring gear to jam the engine to stop the crankshaft from turning and use a strong arm bar to loosen the centre bolt.
jack up rear wheel making sure you place a choc in front of front wheel, remove the wheel, remove the brake caliper there will be 2 bolts at back of brake disc you will then be able to undo then centre nut to remove the disc , if replacing disc it is best practise to replace both sides and renew the pads at the same time
i assume this is the front wheel... you will need to remove the wheel hub completly. to do this will need to remove thhe manual or auto locking hub, these are normally either a 10mm bolt for manual hubs and an 8mm alen key for the auto's. behind that is a circlip on the axle that holds a locking ring. remove the circlip and the snout type lock ring. then will need to remove the wheel bearing lock ring, normally 2 philips screws into the bearing adjuster. then will be able to undo the wheel bearing adjuster all the way off the shaft and the hub and disc should pull off. remove the disc and then can access the wheel stud.
reccommend check out the wheel bearings while off. ensure has heeps of clean grease, refit the hub with the disc and tighten adjuster tight. then loosten it and wind in again until it just stops turning easily, this is as the adjuster starts pushing on the bearings, this is setting the freeplay of the bearings, then refit locking hub and brake caliper
Remove the wheel, the brake caliper, and the brake rotor.
Remove the large spindle nut that comes through the center of the wheel bearing assembly.
Remove the bolts (usually 3 or four) holding the wheel bearing assembly on. You can access them usually through holes that are in the spinning part of the wheel bearing assembly in between where the lug nut studs come through)
Sometimes you need a wheel puller to get it off ones the bolts are out, but not always. They can be a chore. My advice is to rent the wheel puller from auto zone.
the CV half shaft should be loose now, just yank it out.. pop the new one in making sure that it seats completely and firmly.. then reverse the order to put it all back together, and done.
For this repair you will need a 6mm Allen key or socket, long no. 1 phillips screwdriver, 24mm socket with extension and ratchet handle and a T20 Torx driver or socket.
Park the vehicle and make sure the front wheels are straight and the steering wheel centred. Remove the negative battery terminal (make sure you have the radio code first!). Loosen the two 6mm Allen bolts on the back of the steering wheel and CAREFULLY remove the airbag by pulling straight out on the orange connector on the back of the airbag. Always store the airbag, when removed from the vehicle, with the side facing the driver in the UP position, preferably out of the vehicle.
Loosen and remove the 24mm nut in the centre of the steering wheel. Make note of the position of the wheel relative to the steering shaft with a marker or scribe. Do not remove the steering wheel from the shaft as yet. Next remove the two phillips screws from the recess holes in the bottom steering column cover. Loosen the locking handle under the steering column to allow it to drop down and with the handle still loose, remove the Torx bolt from the centre of the lower cover. Next, remove the upper steering column cover and disconnect the two wiring connectors that come from the back of the steering wheel. With those two wires disconnected, remove the steering wheel by pulling it straight off towards you. Place the steering wheel on a bench or other flat surface so the wiring and connectors are not damaged.
Remove the three small phillips head screws from the lower steering column cover that were behind the steering wheel and carefully pull the cover free around the ignition tumbler. You now have access to the turn signal, headlamp and wiper switches. Be careful when removing electrical connectors and be sure to note the position of all screws and other fasteners.
Reinstall in the reverse order and follow procedure for entering radio code and resetting auto down feature on LH and RH front windows.
First disconnect the battery positive lead. Then you will have to remove the lower steering column shroud - philips screwdriver. Then you will see two tork screws behind the steering wheel. Remove these and the airbag will come out. Disconnect the three elect' plugs and the airbag will come free. Wheel centre bolt is also a tork bolt but I used an imperial allen key (5/16 if I remember correctly) to loosen it but didn't take it right out. Then a wheel puller with the centre screw resting against the tok bolt head to loosen the wheel, (two metric bolts screw into the wheel hub) remove the puller, remove the tork bolt and the wheel should come off easy. Good luck.
1. Hand Brake ON , loosen wheel bolts to hand tight, jack up front wheel , chock back wheels , put axle stands/blocks in place (just in case) .
2. Remove wheel. Disconnect pad wear wire , it pulls out of the connector.
3. Remove lower caliper bolt (at the back of caliper at the bottom) , need a 13mm ring spanner for head of bolt and 17mm to stop it spinning
4. Use a screw driver between the back of the outer pad and the caliper to prise the caliper back away from the back of outer pad. Pivot caliper upwards to rest on top of wheel disc (good idea to tie it up with some wire) .
5. Remove and discard old pads , clean out with wire brush and soft brush , don't breath in to much of the dust its nasty.
6. Fit new pads (remember pad wear sensor on inside pad), make sure that the pads are in contact with the disc , and the top of them sitting flush with the rim of the disc, don't force them into this position they should naturally sit there.
7. Lower caliper down into position, you may need to push back the piston further in order to make room for the new pads , do this with you hands or a small piece of timber. Keep an eye on the brake fluid resivoir , your pushing fluid back in so if its over full it may spill over. Refit lower caliper bolt (Renault say to replace this each time), and tigthen. Reconect pad wear sensor.
8. Pump brake pedal until normal brake pressure returns.
9. Remove axle stand/blocks , refit wheel and bolts , lower jack and tighten up wheel bolts.
Section 04-01: Suspension and Wheel Hubs, Front
1996 Taurus, Sable Workshop Manual
REMOVAL AND INSTALLATION
Wheel Hub Bolt
Removal
Raise vehicle on hoist.
Remove wheel and tire assembly. Refer to Section 04-04 .
Remove disc brake caliper (2B120), and front disc brake rotor (1125). Refer to Section 06-03 .
Brake Shoe and Lining
Removal
Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478). Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
Raise vehicle on hoist. Refer to Section 00-02 .
Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120), front disc brake rotor shield (2K004) or front wheel knuckle (3K185).
Remove rear brake pin retainers (2N386). ( I think it is a T 40 torx bit you need)
NOTE: It is not necessary to disconnect hydraulic connections.
Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125). Do not pry directly against metal caliper piston or damage will occur.
Position disc brake caliper out of the way and support with wire to avoid damaging the disc brake caliper and front brake hose (2078).
Remove outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate.
Remove inner brake shoe and lining assembly.
Position lug bolt (1107) to clear front wheel knuckle (3K185).
Remove lug bolt from wheel hub (1104).
Installation
Install lug bolt into wheel hub.
Using a lug nut (1012), seat wheel hub bolt into wheel hub.
Install front disc brake rotor and disc brake caliper. Refer to Section 06-03 .
Install wheel and tire assembly. Tighten lug nut to 115-142Nm (85-104 lb-ft).
Item
Part Number
Description
1
—
Cotter Pin
2
—
Nut Retainer
3
1131
Insulator
4
3B477
Front Axle Wheel Hub Retainer
5
1195
Front Wheel Outer Bearing Retainer Washer
6
1104
Wheel Hub
7
1107
Lug Bolt
8
3K050
Snap Ring
9
3123
Front Wheel Bearing
10
2K004
Front Disc Brake Rotor Shield
11
3130
Front Wheel Knuckle
Wheel Hub, Wheel Knuckle and Wheel Bearing
SPECIAL SERVICE TOOL(S) REQUIRED
Description
Tool Number
Tie Rod End Separator
T85M-3395-A Removal
Raise and support the vehicle.
Remove the wheel (1007) and tire assembly.
NOTE: It is not necessary to disconnect the front brake hose (2078).
Remove the disc brake caliper (2B120) and suspend it with mechanic's wire out of the way. Refer to Section 06-03 for the removal procedure.
Remove the front disc brake rotor (1125).
Remove and discard the cotter pin.
Remove the nut retainer and insulator.
Remove the front axle wheel hub retainer (3B477) and the front wheel outer bearing retainer washer (1195).
Remove and discard the cotter pin from the front suspension lower arm ball joint (3050).
Loosen the front suspension lower arm ball joint nut until it contacts the front wheel driveshaft joint.
Strike the front wheel knuckle with a hammer while pulling down on the front suspension lower arm (3078) until the front suspension lower arm ball joint separates from the front wheel knuckle.
Remove the front suspension lower arm ball joint nut.
Remove the front suspension lower arm ball joint from the front wheel knuckle.
Remove and discard the cotter pin.
Remove the tie rod end nut.
Use Tie Rod End Separator T85M-3395-A to separate the tie rod end (3A130) from the front wheel knuckle.
Remove the front brake anti-lock sensor bolt.
Remove the two front shock absorber-to-front wheel knuckle nuts.
Remove the two front shock absorber-to-front wheel knuckle bolts.
Remove the front shock absorber (18124) from the front wheel knuckle.
Use 2-Jaw Puller D80L-1002-L, or equivalent, to separate the front wheel driveshaft and joint (3B436) from the front wheel knuckle.
Remove the front wheel hub, front wheel knuckle and front wheel bearing as an assembly from the vehicle.
If necessary, match mark and remove the steering stop bolt and steering stop bolt jam nut from the front wheel knuckle.
Installation
Position the front wheel hub, front wheel knuckle and front wheel bearing as an assembly on the front wheel driveshaft and joint.
Install the front wheel knuckle into the front shock absorber.
Install the two front shock absorber-to-front wheel knuckle bolts.
Install the two front shock absorber-to-front wheel knuckle nuts. Tighten the front shock absorber-to-front wheel knuckle nuts to 113-123 Nm (83-91 lb-ft).
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