2002 Dodge Grand Caravan Logo
Anonymous Posted on May 19, 2012

I am having a hard time removing my alternator bracket for dodge grand caravan 2002

1 Answer

Randy Handy

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  • Master 496 Answers
  • Posted on May 20, 2012
Randy Handy
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Inspect/Test/Service/Replace Follow service manual procedures given by the manufacturer for the generator you are working on for disassembling, inspecting, testing, and rebuilding AC generators. Remember, improper connections to an AC generator can destroy it.
AC generator removal varies according to the engine size, engine placement, and vehicle accessories (such as power steering and air conditioning). The following is the typical procedure for removal and replacement of the AC generator.

  • Place fender covers over the fenders
  • Disconnect the battery ground cable

CAUTION
Never attempt to remove the alternator or disconnect any wires to the alternator without first disconnecting the battery negative cable.It's a good practice to wrap the cable with tape or insert the cable inside a rubber hose to prevent accidental contact with the battery terminal.Always wear safety glasses when working around the battery.

  • Disconnect and label the wiring harness connections to the alternator (Painters Masking tape works very well for labeling Automotive wiring).
  • Loosen the alternator pivot bolt.
  • Remove the bolt that attaches the alternator to the adjustment arm.
  • Rotate the alternator to loosen the drive belt and disengage the belt from the pulley. Be careful that any spacers that are used in mounting are kept with their original bolts. This will make correct reinstallation much easier.
  • While supporting the alternator remove the pivot bolt.
  • Remove the alternator from the vehicle.
To reinstall the alternator, reverse the removal procedure.
To adjust the belt tension, leave the pivot and adjusting arms loose. Look up the belt tension specification for the vehicle you are working on. Using a belt tension gauge on the belt apply pressure to the alternator until the correct belt tension registers on the gauge and tighten the mounting and adjustment bolts to the specified torque specification.

CAUTION
Over tightening of the alternator drive belt will cause the unit to whine and premature failure of the alternator drive end bearing, the water pump or the engine crankshaft

5 Related Answers

motor1258

Mike Butler

  • 6674 Answers
  • Posted on Mar 01, 2009

SOURCE: need procedure to remove/replace radiator on 01 Dodge Grand Carva

This Link is for R&R rad fan assy, but once your there, the rad should be pretty obvious, what else needs to be done. Fan has to come off first anyway.

http://www.autozone.com/shopping/repairGuide.htm?pageId=0900c1528021e5b1

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Anonymous

  • 277 Answers
  • Posted on Mar 02, 2009

SOURCE: 2002 Dodge grand caravan

It would appear that the relay is located on the cross rail that runs across the front of the vehicle (in front of the radiator). I found out that it is riveted in place by a single rivet, so in order to replace mine, I will have to remove the rivet and use a self-tapping screw to secure a new one.
The fan relay is located in the fuse panel located under the hood beside the battery. It will be marked under the lid. Make sure you check the maxi fuse for the fan also. 


Anonymous

  • 22 Answers
  • Posted on Jul 22, 2009

SOURCE: Starter installation 2002 Grand caravan

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1) disconnect battery cables and push them out of the way
2) underneath the van unbolt (13mm) large cable assembly from starter
3) push red clip forward on small starter connection and push in on clip to remove (sometimes these clips are a pain to get to release)
4) still underneath the van locate and remove bottom starter bolt (15mm) - the bolt is on the transmission side of the engine near the front motor mount bracket, the large wire assembly in front of the transmission sometimes hides it)
5) now you can work up top of the engine - located a stud above where you removed the bottom starter bolt. It will have two wires attached to it. I think the bolt size is a 13mm. Remove the two wires.
6) This stud is really a long starter bolt. If follow the stud to the engine block you will discover it has a 15mm nut on it. You will need a deep 15mm socket and extension to get this bolt out. Mine was really tight! I ended up removing the battery tray and loosening the coolant tank to get enough leverage.
7) Now you can go underneath and pull the starter towards the passenger side. I had to move a few wires to the side and tilt it to snake it out.
8) Installation is just a reversal of removal.

Anonymous

  • 149 Answers
  • Posted on Jan 19, 2010

SOURCE: 2002 dodge grand caravan fuse box

The fuse box is located under the hood. There is component map printed on the inside of the cover. This tells you on your model where the fuse or relay is located

Anonymous

  • 1 Answer
  • Posted on May 02, 2010

SOURCE: 2007 dodge grand caravan

where are the bolts to remove the caliber on the rear brakes for a 2007 dodge caravan?

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I cannot get the alternater out of my 1997 Dodge Grand Caravan. It is a 6 cylindar 3.3 engine. The Chilton manual is no help at all. I have managed to remove all the bolts holding it on, but I cannot even...

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  1. Disconnect the negative battery cable.
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  1. Remove the bolt securing the bottom of the alternator to the lower pivot bracket.
  2. Remove the alternator from the vehicle.
To install:
  1. Install the alternator into position on the vehicle's engine.
  2. Install the bolt securing the bottom of the alternator to the lower pivot bracket.
  3. Connect the B+ wire and tighten the retaining nut to 75 inch lbs. (9 Nm).
  4. Plug in the push-in field wire connector onto the back of the alternator.
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  8. Install the bolts to secure the outside of the alternator mounting bracket to the alternator mounting plate.
  9. Install the bolt to secure the top of the alternator mounting bracket to the engine air intake plenum.
  10. Tighten all of the alternator mounting bolts to 40 ft. lbs. (54 Nm).
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