The test connector on my 1997 Mazda Protege when grounded when doing timing or idle speed checks is supposed to change the RPM level. It did the last time I adjusted the timing. It was listed on my smog test form as not occuring as part of the functional part of the smog check. I did a circuit check on the ground wire and it is closed. A voltage check on the number 10 terminal gives a reading of .02 volts. What are the possible reasons why that the rpms do not drop when the test connector is grounded? Where does the test connector wire connect to in the care?

• ADJUSTMENTS

1. Check engine condition (spark plugs, leaks in hoses, etc.).



2. Turn all electrical loads OFF.



3. Warm up engine and run for three minutes at 2500 - 3000 rpm.

Test Connector For Tachometer
Test Connector

1. Connect tachometer and timing light to engine (white check connector).



2. Ground test connector (green: 1-pin) with a jumper wire.



3. Check that idle speed is within specification.

M/T: 750 ±20 rpm in neutral

A/T: 770 ±20 rpm in park

Timing Mark

1. Check that timing mark (YELLOW) on crankshaft pulley and the mark on timing belt cover are aligned.

5°±1°BTDC

1. If timing is not within specification, loosen lock bolt and rotate distributor housing to adjust.



2. Tighten lock bolt to 14 - 19 ftlb (19 - 25 Nm).



3. After adjustment, disconnect jumper wire from test connector.
   

I’m happy to assist further over the phone at https://www.6ya.com/expert/uttamjeet_2f3adc18600f8ede

No, the fans have separate relays. You have to use the wiring diagram to sort it out. The pcm turns on the cooling fan relay with a ground signal on a purple/black wire when the temp sensor signal rises too high.

Check intake tube for split & check for vacume leak. you can do this by spraying aerostart around vac lines & intake tube / manifold when car idleing. If leak detected the RPM will increase. does it **** up hills?

Take it to your Mazda Dealer and they will put it on thcomputer and fix it in 5 min.

use a test light and probe the wires .some fans don't work both at the same time so it maybe necessary to let the car reach operating temp to see if there is power and ground to the fans.

If the transmission fluid level is ok then its time for a overhaul.

if the idle air control valve is the problem, you most likely have experienced some rough idling of the car while in park and maybe driving, and RPM surges while the car is idling. THIS site provides more info on it.

3-13 Degrees
Application:
With manual transmission

Note :
Before top dead center, at specified curb idle speed.
Locate data link connector & connect jumper wire
between ground & engine test terminals.
After completing adjustment, remove jumper wire.
Curb idle speed (750 RPM) transmission in drive.

3-13 Degrees
Application:
With automatic transmission

Note :
Before top dead center, at specified curb idle speed.
Locate data link connector & connector jumper
wire between ground & engine test terminals.
After completing adjustment, remove jumper wire.
When adjusting idle speed, set parking
brake & chock drive wheels.
Curb idle speed (750 RPM) transmission in neutral

Is the engine light on? Check the air inlet hose between the throttle body & MAF sensor for cracks or leaks. Try unplugging the MAF & see if there is any difference

Since this is an intermittent problem, first try to determine if the problem arises due to one of these many intermittent problems:

* Vehicle vibration
* Heat sensitive
* Freezing
* Water intrusion
* Electrical load
* Cold or hot start up

If you can't isolate the cause of the intermittent problem, you can try adjusting the Idle Speed/Ignition Timing/Idle Mixture Ratio:

Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment

PREPARATION
1) Make sure that the following parts are in good order.

* Battery
* Ignition system
* Engine oil and coolant levels
* Fuses
* ECM harness connector
* Vacuum hoses
* Air intake system
* (Oil filler cap, oil level gauge, etc.)
* Fuel pressure
* Engine compression
* EGR valve operation (If so equipped)
* Throttle valve
* Evaporative emission system

2) On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3) On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in “N” position.
4) When measuring “CO” percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5) Turn off headlamps, heater blower, rear defogger.
6) Keep front wheels pointed straight ahead.
7) Make the check after the cooling fan has stopped.

INSPECTION PROCEDURE

1 INSPECTION START
1. Visually check the following:
I Air cleaner clogging
I Hoses and ducts for leaks
I EGR valve operation (If so equipped)
I Electrical connectors
I Gasket
I Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
4. Perform diagnostic test mode II (Self-diagnostic results).
OK or NG
OK ' GO TO 2.
NG ' 1. Repair or replace components as necessary.
2. GO TO 2.

2 CHECK IGNITION TIMING
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
3. Turn off engine and disconnect throttle position sensor harness connector.
4. Start and rev engine (2,000 - 3,000 rpm) two or three times under no-load, then run at idle speed.
5. Check ignition timing with a timing light.
15°±2° BTDC (in “P” or “N” position)
OK or NG
OK ' GO TO 4.
NG ' GO TO 3.

3 ADJUST IGNITION TIMING
1. Adjust ignition timing by turning distributor after loosening securing bolts.
2. Turn off engine and connect throttle position sensor harness connector to throttle position sensor.
' GO TO 2.


4 CHECK BASE IDLE SPEED
1. Check idle speed.
700±50 rpm (in “P” or “N” position)
OK or NG
OK ' GO TO 6.
NG ' GO TO 5.

5 ADJUST BASE IDLE SPEED
1. Rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run engine at idle speed.
2. Adjust idle speed by turning idle speed adjusting screw.
700±50 rpm (in “P” or “N” position)
' GO TO 6.

6 CHECK TARGET IDLE SPEED
1. Turn off engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Check idle speed.
750±50 rpm (in “P” or “N” position)
OK or NG
OK ' GO TO 9.
NG ' GO TO 7.

7 DETECT MALFUNCTIONING PART
Check the following.
1. Check IACV-AAC valve and replace if necessary.
2. Check IACV-AAC valve harness and repair if necessary.
3. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 9.

9 CHECK FRONT HEATED OXYGEN SENSOR LH SIGNAL
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Set “Left bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
3. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' GO TO 12.
NG (MIL does not blink.) ' GO TO 17.
NG (MIL blinks less than 5 times.)
' 1. Replace front heated oxygen sensor LH.
2. GO TO 10.


10 CHECK FRONT HEATED OXYGEN SENSOR LH SIGNAL
1. Warm engine to normal operating temperature.
2. Run engine at approx. 2000 rpm for approx. 2 minutes under no-load.
3. Set “Left bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
4. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' GO TO 13.
NG ' GO TO 11.

11 DETECT MALFUNCTIONING PART
Check the following.
1. Check fuel pressure regulator.
2. Check mass air flow sensor and its circuit.
3. Check injector and its circuit.
Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit.
5. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 2.


13 CHECK FRONT HEATED OXYGEN SENSOR RH SIGNAL
1. Set “Right bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
2. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' INSPECTION END
NG (MIL does not blink.) ' GO TO 16.
NG (MIL blinks less than 5 times.)
' 1. Replace front heated oxygen sensor RH.
2. GO TO 14.


14 CHECK FRONT HEATED OXYGEN SENSOR RH SIGNAL
1. Warm engine to normal operating temperature.
2. Run engine at approx. 2000 rpm for approx. 2 minutes under no-load.
3. Set “Right bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
4. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' INSPECTION END
NG ' GO TO 15.

15 DETECT MALFUNCTIONING PART
Check the following.
1. Check fuel pressure regulator.
2. Check mass air flow sensor and its circuit.
3. Check injector and its circuit. Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit.
5. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 2.
16 CHECK FRONT HEATED OXYGEN SENSOR RH HARNESS
1. Turn off engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect front heated oxygen sensor RH harness connector.
4. Check harness continuity between ECM terminal 50 and front heated oxygen sensor RH harness connector.
Continuity should exist.
OK or NG
OK ' 1. Connect ECM harness connector.
2. GO TO 18.
NG ' 1. Repair or replace harness.
2. GO TO 9.

17 CHECK FRONT HEATED OXYGEN SENSOR LH HARNESS
1. Turn off engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect front heated oxygen sensor LH harness connector.
4. Check harness continuity between ECM terminal 51 and front heated oxygen sensor LH harness connector.
Continuity should exist.
OK or NG
OK ' 1. Connect ECM harness connector.
2. GO TO 18.
NG ' 1. Repair or replace harness.
2. GO TO 9.

18 PREPARATION FOR “CO” % CHECK
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect a resistor (4.4 kW) between terminals of engine coolant temperature sensor harness connector.
' GO TO 19.

19 CHECK “CO” %
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
3. Check “CO” %.
Idle CO: 1.5 - 9%
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor.
OK or NG
OK ' 1. Replace front heated oxygen sensor LH.
2. GO TO 10.
NG ' GO TO 20.

20 DETECT MALFUNCTIONING PART
Check the following.
1. Connect front heated oxygen sensor harness connectors to front heated oxygen sensors.
2. Check fuel pressure regulator.
3. Check mass air flow sensor and its circuit.
4. Check injector and its circuit.
Clean or replace if necessary.
5. Check engine coolant temperature sensor and its circuit.
6. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 2.