Removal & Installation
You'll need Windshield Installation Kit E0AZ-19562-A, or equivalent urethane installation kit, and a helper.
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Remove the windshield wiper arms.
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Remove all windshield exterior mouldings and retainers.
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Using a electric knife, T70P-42006-A or equivalent, insert the blade under the edge of the glass. Cut the butyl seal as close to the inside surface of the glass as possible. Wear gloves. Have your helper sit in the vehicle, place his/her feet against the top of the windshield and gently, but firmly push outward while you support the glass.
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Temporarily position the replacement glass in the windshield opening using spacers to prevent glass to metal contact.
Adjust glass side to side to the best glass-to-A-pillar weld flange overlap position and adjust the lower spacers if necessary for proper positioning at the top. A minimum butyl tap-to-glass contact of 3/16 inch (4.8mm) on A-pillar, 3/8 inch (9.5mm) on header and cowl is required around the perimeter to assure proper retention and a waterproof seal. Mark this location with a crayon on the outside surface of the glass and a corresponding point of the glass opening. Remove the glass and clean the inside surface thoroughly.
To install:
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Start at the side of the glass opposite the original butyl splice and place the 5/16 inch (8mm) butyl furnished in the kit on the top of and in a position that assures the 3/16 inch (4.8mm) minimum contact with the glass on the existing butyl remaining on the pinch weld flange.
Do not allow the new butyl to overhang the edge of the existing butyl and do not stretch the butyl or bridge the corners of the windshield opening.
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Carefully splice the two loose ends of the new butyl. The cut line of the splice must taper downward toward the outboard side of the vehicle.
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Using a clean brush, apply the glass primer (supplied with the kit) around the cleaned inside surface and the edge of the glass in the area that will contact the butyl seal. Allow at least 5 minutes drying time.
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Place the glass in the opening aligning the crayon marks.
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Firmly press the glass against the butyl with hand pressure and check to assure that the 3/16 inch (4.8mm) contact between glass and butyl is achieved. A dull spot indicates an area where the butyl is not contacting the glass surface. Apply additional pressure to seal these areas.
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From outside the vehicle, apply liquid butyl sealer around the entire edge of the glass.
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When the liquid sealer has has skinned over in approximately ten minutes, water test the installation.
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Install the moldings and wiper arms.
Windshield sealers, 1980-86
Windshield exterior moldings, 1980-86
Windshield moulding removal tool, 1980-86
Butyl tape installation, 1980-86
Butyl tape installation, 1980-86
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