Question about Polaris 2006 Sportsman 800 Twin EFI

The front gear fell off the flywheel on my 2006 Polaris 800 how do I time the marks for the crank sensor

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Arnie Burke

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U need a shopmanual. Library has chilton and haynes mechanics books

Posted on Jan 29, 2016

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2005 Polaris 500 will not start even with either , but has a spark ? Need to start testing somewhere?

Check to be sure the Flywheel hasn't slipped on the Crankshaft - Take a look at the Cam Timing marks and make sure they line up at TDC Compression with the T mark on the Flywheel.

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My 2006 Polaris 450 sportsman flashes check engine hot when it you start it and the fan runs until it kills the battery.even when it's cold!,, any suggestions

Hey Peter,
Sounds like the temperature sensor/fan control has gone bad...

Search Results Page 1 of 2 Clymer Manuals Polaris Sportsman 600 700 800...

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Polaris 800 quad. has code 41, says intake air temp sensor. I found a BOSCH sensor in the boot infront of air box. Dealer had one, so I replaced it ($93). Code 41 still there.

you need to look for a broken wire in front of the sensor

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Polaris Sportsman 90 it bogs down/stalls. new carb. it will rev up in neutral. however when you put it in gear bike will only run for a few minutes and then stall or quit running. will restart .

Check the Flywheel key. It should be locked under the pull cord, where the stator is located. I will be a small piece of metal that slides into the spline from the engine and the stator. If it is worn the stator will rotate off the spline and the timing will be off, she won't start and if she does will be really rough and backfire, sputter and have power loss.

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2004 polaris ranger

Sounds like the key cylinder contacts is at fault on the normal position. you may be able to jump this for a test.
Maybe also confirm the starter is retracting after it initially engages the flywheel. Sometimes heavy corrosion in the starter prevents this from returning and would stall the engine as the gears stay engaged.

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2006 sportsman 800 twin wont fire at plugs gas burner

If you have no spark , check kill switches for corrosion, does the light work when u turn it over ?

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2 Answers

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Check to see that the pinion gear of the starter is hooting out and engaging the flywheel.
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How do you line timing marks up its out of time

flywheel on T in the compression stroked and cam marks lined up.

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Battery light keeps blinking on my 2006 polaris sportsman 800 efi

Sounds like you have a dirty ground somewhere. Or it's not charging properly, or can't take a charge because of a faulty battery. Use a dc 12v meter to check the battery.

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The starter drive on the starter motor is defective. The teeth on the flywheel could be chewed up too. If you just installed a new starter, you may have to add or subtract clearance spacer metal tabs so that the starter drive engages properly with the flywheel.

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The front gear fell off the flywheel on my 2006 Polaris 800 how do I time the marks for the crank sensor

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Arnie Burke

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Related Questions:

2005 Polaris 500 will not start even with either , but has a spark ? Need to start testing somewhere?

My 2006 Polaris 450 sportsman flashes check engine hot when it you start it and the fan runs until it kills the battery.even when it's cold!,, any suggestions

Polaris 800 quad. has code 41, says intake air temp sensor. I found a BOSCH sensor in the boot infront of air box. Dealer had one, so I replaced it ($93). Code 41 still there.

Polaris Sportsman 90 it bogs down/stalls. new carb. it will rev up in neutral. however when you put it in gear bike will only run for a few minutes and then stall or quit running. will restart .

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The front gear fell off the flywheel on my 2006 Polaris 800 how do I time the marks for the crank sensor

1 Answer

Arnie Burke

Add Your Answer

Attachments: Added items

Related Questions:

2005 Polaris 500 will not start even with either , but has a spark ? Need to start testing somewhere?

My 2006 Polaris 450 sportsman flashes check engine hot when it you start it and the fan runs until it kills the battery.even when it's cold!,, any suggestions

Polaris 800 quad. has code 41, says intake air temp sensor. I found a BOSCH sensor in the boot infront of air box. Dealer had one, so I replaced it ($93). Code 41 still there.

Polaris Sportsman 90 it bogs down/stalls. new carb. it will rev up in neutral. however when you put it in gear bike will only run for a few minutes and then stall or quit running. will restart .

2004 polaris ranger

2006 sportsman 800 twin wont fire at plugs gas burner

Starter spins but don't engage and won't start please HELP!!!! This is on a Polaris RZR 800s 2013

How do you line timing marks up its out of time

Battery light keeps blinking on my 2006 polaris sportsman 800 efi

Why is the flywheel making a grinding noise when trying to start my polaris outlaw 500?

Not finding what you are looking for?

2006 Sportsman 800 Twin EFI

2005 Polaris 500 will not start even with either , but has a spark ? Need to start testing somewhere?

Open Questions:

How to change spark plug 325 magnum Polaris

Coolster 150cc. It starts and idles until I give it gas. What causes it to cut off?

my 2016 Polaris sportsman 450 will not start when you turn the key but all electric is good

no juice from the battery to ignition switch battery good turn key on nothing on 2005 polaris preditor 90.

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