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Tony Harris Posted on Apr 07, 2015
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1994 Polaris 300 4x4 want shift into high range just grinds

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Matthew P

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  • Posted on Nov 09, 2015
Matthew P
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I found that the clutch on the Polaris 300 sometimes get clogged with dirt and grime, even though there's a cover on it. If you take apart the clutch assembly you may find that under the clutch weights there is grime build up. When the weights aren't able to drop down fully, this prevents the drive belt from disengaging. Every time I tried to put the quad into gear (forward high, low or reverse) it ground the gears and then killed the engine. Keep in mind that the idle speed has to be low in order for the clutch not to engage the drive belt right away. The gear grinding was happening at idle speed. I pulled out the clutch weights and cleaned behind/under them and found a lot of dirt. Once I removed the dirt, the weights dropped down fully and the clutch spider roller became almost flush with the drive clutch shaft. The drive belt then sat easily in the clutch, where before the belt was pretty tight because the clutch wasn't letting go of the belt. After putting the clutch back together, I was able to shift into all gears without grinding!

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  • ATVs Master 3,063 Answers
  • Posted on Apr 08, 2015
gbob59
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Bad linkage between shift lever and the transmission.

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2004 Polaris sportsman 600 It will not go into park or into high range

linkage out of adj . those models are famous for that problem. maybe bent from abuse from jamming gear shift trying to get it to shift. use straight edge to check for bend in linkage. i bet it is bent or worn out fiber washers holding linkage on shifters shift. easy if correct adj
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Tranny works, shifter wont shift the gears. how to fix?

My 2005 Polaris ATP 500 requires I depress the right foot brake while shifting into reverse or down into low range. Perhaps some adjustment on the foot brake to make this work. Also check linkage to make sure it is not binding. Others say if the idle speed is too high, you may not be able to shift. Try shifting with the engine off to see if it goes into the gears, using the foot brake. If yes, try again while at low idle speed.
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