Question about Bugaboo Cameleon Jogger

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Can you dismantle the bugaboo frame and pivot block, the lock seems to have failed on mine and I want to take it apart?

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  • saramchang Aug 18, 2008

    I'm having the same problem with the lock not working.  I've had the stroller for 2 years.  Can I dismantel and fix it myself?

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The main pivot mechanism is not designed to lock in the open position unless there is a bassinet or seat attached. Could this be the issue?

Posted on Nov 05, 2008

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1 Answer

My bugaboo cameleon frame wont click on the chassis


The chassis must be fully opened out and the handle locked in position before the seat / bassinet frame can lock down on to it. The seat / bassinet frame is the safety lock keeping the frame ridged. You should see a square hole (made by two half squares from adjoining hub disks) at the top of the chassis hub assembly when fully open. A square pin under the seat frame must engage into it and the white release button must click. Your Bugaboo will not br safe unless this happens and you should contact the seller to help.macnutz_36.jpgmacnutz_35.jpg

Jul 10, 2011 | Bugaboo Cameleon - Tailored Fabric...

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Hi, I can't get the cameleon frame to attach properly to the frame. It slides on and off, there is no click. The only thing I've noticed is that when we try and attach the frame the whit clips (that you...


The Cameleon base frame must be fully opened and the handle locked for the seat frame to fully engage on the posts and the white lock buttons click out to lock position. www,bugaboo.com/userguides has manuals with pictures if your unsure. If the frame still does not lock check the seat frame can side fully side down the posts and the stubs under the seat frame bracket can fit into the slots in the main frame hub. If this is fully down and seated then the lock buttons may be the problem. Bugaboo supply a small can of silicone spray in the maintenance kits that come with the strollers. What they don't tell you is how vital it is to use it regually on the main hub unit etc if you wish to get a good service life out of your Bugaboo. Give the whole area a good spay then wipe off the excess with a paper towel. Don't use oil based lubricants like WD40. Check my tips section for more info.

Apr 26, 2011 | Bugaboo Baby Strollers

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When I open the frame of the bugaboo, I push the knobs towards me and I successfully lift the handlebar up. When I try and lift the handlebar up to kick the wheels out, I can sometimes do it but at other...


There a three parts / assemblies to a Bugaboo Chassis that all pivot around the central hub (the thing with the large chrome domes). The white release buttons only control the handle locks in the outer set of hubs. The two wheel assembles are locked by the seat / bassinet clipping on to the frame and locking the inner hub. This hub is the heart of your Bugaboo and there is a reason Bugaboo put a can of silicon spray in the maintenance kit. Keep those hubs and the brake lever well lubricated and you'll get good service from your Bugaboo. Check out my Tips section for more info.

Jan 14, 2011 | Bugaboo Frog - Black Stroller

1 Answer

When bumping up stairs handle bar extends, and feels loose (handle bar is very wobbley)


The Bugaboo is not the ideal stroller for bumping up and down stairs, The reason being it's core design. Most stroller handles have two or more mounting points to the frame but most strollers have baby facing forward and facing the big bad world and not Mummy. The Bugaboo is very clever, the handle can be locked ether way and the seat face either way but the handle has only one point where it attaches to the frame and that point has to rotate and lock. To give you an idea of the forces involved a crow bar the length of the Bugaboo handle can pull six inch nails out of hard wood!
Unfortunately Bugaboo have not used the best material solutions in this critical handle lock. They use a plastic disk to move aluminum locking pins and they fail if you bump down to many stairs. This happened to our Bugaboo in New Zealand. I repaired ours and now I help others by making or sourcing the better quality parts to repair them. I use aluminum for the disk and stainless steel for the pins.
If you are lucky another to have a Bugaboo less then two years old and still have proof of purchase documents Bugaboo will replace the frame for you. If it's older you can buy a new frame for around $400 but this will also increase you resale value by around $200 when you sell it. Lastly you can repair it for around $100 a side depending on parts required, Click on my name and you'll find many posts on how to repair both the Handle lock and the Handle extension lever or wing-nut. macnutz_23.jpg

Nov 26, 2010 | Bugaboo Cameleon Jogger

1 Answer

My frame is crooked. how to fix?


Crooked? Bugaboo frames are very strong and it would take considerably force to bend any of the frame members. The Handle Lock and the Handle extension lever lock are another matter all together. They do fail making the frame loose and bendy. I have given detailed instruction on their repair in other posts. Click on my name and you'll find out lot's about your Bugaboo.

Nov 26, 2010 | Bugaboo Cameleon Jogger

1 Answer

My cameleon has become very loose, the frame flexes when pushed on a slope. It seems particularly loose at the main pivot point on the frame.


This is a far to common fault with Bugaboo's If it's less then two years old Bugaboo will replace it. If older you can buy a new one around $400 if yours is the older wing nut version you will improve your resale value with the newer lever version. Or you can fix it for around $100 a side. Depends on what parts are broken.


How to fix a Bugaboo Handle


If you are not a handy-person type, take these instructions to you local Bicycle Mechanic or Small engineering shop.


The bugaboo handle fault is caused either by two small plastic pins shearing of a plastic disk that actuates two metal locking rods. Why bugaboo uses a plastic disk for this critical component is beyond me! Or a broken locking rod


1/. Remove the capped star lock washer. This is the hardest part of the job. Most people try to leaver this off in the hope of re using. First problem with this is you will mark or damage the surrounding plastic second is star locks are not intended for reuse and will never hold as well as when first used, so best find a new replacement. A hardware store should be able to source some for you. Quickest way to remove a capped washer is to carefully cut a slot in the dome with an angle grinder and then use a large screwdriver to carefully prize one side up so you can fit a screwdriver. Note the walls of the aluminum hub axel are thin and easily distorted, make sure you only lever the capped star lock and not hub axel. Use one screwdriver as a support and another to lift off the capped star lock.

Note it is best to open and repair one side at a time, so your moving and flexing one side of the handle does not dislodge parts in the other side. The hub and disks are mirrors of each other and not interchangeable. The side with the brake lever is left The Bugaboo parts will have an "L" after their serial numbers.

macnutz_17.jpg

2/. The lock mechanism is very simple; a wire rod rotates a plastic disk. Check the hubs for ware. If too badly worn or damaged you will have too much movement in the locked position. The Frog and Chameleon use the same plastic hub find another frame to salvage hubs from. They are held in by a single aluminum rivet.

The disk has two plastic pins that move the locking rods in and out of the inner hub into and out of the outer hub. You need to either repair the disk by drilling out the pin stumps and finding a replacement metal screw you can fit / glue in. Or (my preferred choice) have a new metal disk fabricated that will last a lifetime.

macnutz_18.jpg


3/. Reassemble handle locking hub and check operation. If wire rods seem to be in the incorrect position, loosen the top plastic fittings where the handle extends from by removing the small self-tapping screws and wiggle things into alignment. (I use a small amount of the grease used for taps to give a smooth action) If all is working well fit the new capped star lock on the hub shaft and tap home. To protect the dome finish I use a large socket from my socket set and an old rubber washer from a toilet cistern. Repeat operation on the other side

macnutz_19.jpg

I have parts available laser cut metal disks with stainless steel pins, replacement locking rods in stainless steel and capped star lock washers you can contact me at macnutz@xnet.co.nz


Regards


Steve

Nov 22, 2010 | Bugaboo Baby Strollers

1 Answer

We have a bugaboo cameleon buggy and the handle keep coming out even when the locks either side are set............this is a problem when bumping down stairs ect!!!!!


The extendable handle locks come in two versions the older wing nuts and the newer clip lever. Your problem is the bound to the clip lever version. The lock action is made by a cam on the lever pushing on an metal shim that sits over a rubber block. To fix it find a thin nail and cut off the point. Use this to tap out the metal shaft the lever pivots on. With the lever off you should see the shiny metal shim. If it's not there and only the rubber block that's your problem it slipped out. Pry out the shim (hopefully) and the rubber block. Sometimes just flipping the block over to the other side will fix the grip problem. Other wise you need to find a piece of rubber to cut a new block. If the shim is missing open the other side and use that one as a guide to cut a new one.

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1 Answer

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www.buggypitstop.co.uk are the only company that repair bugaboo handles.Highly recommended they will fix it at a faction of the price of a replacement handle

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Try to contact Bugaboo Service 1-800-460-2922 or serviceus@bugaboo.com

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