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Posted on Apr 22, 2011
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2002 chev pickup 4.8l fuel pump not always coming on with key = no fuel i jump prime connector and it works sometimes new pump installed already?

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  • Master 4,803 Answers
  • Posted on Apr 22, 2011
Anonymous
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The fuel pump is controlled by the Fuel Pump Relay which is controlled by the Powertrain Control Module (PCM). It is really quite simple. If you check for power and ground at the relay, it should go like this: There should be one connector that has Battery power (B+) all of the time. This is the power circuit that feeds the fuel pump motor. The circuit that this feeds will have continuity to ground all the time (You can check this by hooking a test light to B+ and probing the connectors. The light will light up when it finds continuity to ground) - this would be the circuit to the fuel pump motor itself. Another connector will have battery voltage only with the key in the ON and START positions. This is the power circuit for the relay primary coil. (The circuit that operates the relay) Last but not least, one other connector will have ground momentarilly when the key is first turned to the ON position. It will only be grounded for about 2 seconds. It will only do this once in a key cycle. You will have to turn the key off for about 15 seconds and turn it back on to get it to do it again. This is the fuel pump relay control circuit to the PCM - this is what actually turns the fuel pump on and off. If these circuits are all working, then the only other cause would be a bad relay.

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Doug,
The first place I would start is listen and see if you hear the fuel pump come on. when you turn the key on you should hear it come on for about 2 second. There is a fuel pump relay and it should be located Under hood, passenger side, rear engine area, relay mounted on upper firewall also the a red wire on the wiring harness that has a connector on it. This wire comes form the relay, if you put a test light on that lead, hook to a good ground, it should turn the test light on when you turn the key on, if you have power going to the pump. It is possible that the pump itself has gone bad or is stuck and will not pump, you may try hitting the tank with you hand, sometimes this will knock it loose but I would replace the pump if this works or it will do it again.
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