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No pilot arc, Thermal dynamics cutmaster 50 Need a 12 volt dc signal from U5 pin-12 on the logic card. This sucks because Thermal Dynamics ground the numbers off 5 chips on the logic board. Need data sheets or numbers. No help from Thermadyne. Thanks Manwick

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Posted on Jan 02, 2017

  • 9 Answers

SOURCE: plazma cutter/no arc

The Cutmaster 50 used two different CD "Capacitor Discharge" Boards. The only ones I have seen a lot of issues with were the smaller ones that are 3.5" X 4"

I have worked on several of the them over the last few months. Even though you might see a spark at the spark gap on the board it might not be sufficient to create a pilot arc.

If your air pressure and so forth are correct your issue is most likely the two white capacitors on the CD board.

Posted on Nov 07, 2009

luis_david
  • 407 Answers

SOURCE: Thermal Dynamics cutmaster 81.

Hi; Check the following troubleshoot and see if you can ID the problem:
Problem: Gas flows continuously when power is turned on, AC indicator flashes 1. Torch switch is activated (closed) before user turns power on. a. Release torch switch. 2. Faulty torch switch a. Check torch switch for continuity. Replace if necessary.
Problem: Gas flows continuously; Torch will not pilot when torch switch is activated; AC indicator ON 1. System is in SET mode a. Change to RUN / Rapid Auto Restart / SET switch to RUN (up).
Mostly of the problems found is that customer has the switch line on to SET instead of RUN.
Hope this help. Have a good afternoon.

Posted on Sep 16, 2011

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Hi; Check the following troubleshoot and see if you can ID the problem:
Problem: Gas flows continuously when power is turned on, AC indicator flashes 1. Torch switch is activated (closed) before user turns power on. a. Release torch switch. 2. Faulty torch switch a. Check torch switch for continuity. Replace if necessary.
Problem: Gas flows continuously; Torch will not pilot when torch switch is activated; AC indicator ON 1. System is in SET mode a. Change to RUN / Rapid Auto Restart / SET switch to RUN (up).
Mostly of the problems found is that customer has the switch line on to SET instead of RUN.
Hope this help. Have a good afternoon.

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