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Bought 2 new propane tanks, the grill lights but will only produce very small flame and then goes out.

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You have a faulty regulator. This is the piece that is on teh hose that attaches to the tank itself. You can pick one up at a hardware store and the installation is fairly easy.

Posted on Mar 27, 2011

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1 Answer

I have a Weber gas grill, and I just replaced the propane tank, yet when I ignite it on the Start/High setting, very little flame is produced. This is the first time in 5 years or so that I've...


Don't worry, you'll be grilling in no time, if you follow these instructions:

1. Turn the gas tank valve OFF.

2. Disconnect the grill's hose from the propane tank and wait 5 minutes.

3. Reconnect the hose to the tank and open the tank's gas valve VERY, VERY SLOWLY (Slow Motion, slow).

Once the valve is fully open light one burner and turn it to HIGH. Has the flame height returned to normal? If so, light the remaining burner and turn it to HIGH. Do both flame heights look normal?
If so, you solve the problem! Remember to always turn the tank valve ON Very, Very Slowly.

Hope this helped you. Please let me know and Happy Grilling!!

Jun 16, 2011 | Weber Baby Q Grill

1 Answer

Heats to only 300 degrees? i have replaced everything, sugestions?


This is a common problem with grills purchased after 2001. There is a new safety feature inside the regulator called a 'surge protector'. If you open your propane bottle valve too quickly or if you try attaching a tank with the tank valve in the 'open' position, the propane wants to 'surge' into the grill.

When the propane surges into the regulator (located on the grill hose) the 'surge protector' (inside the regulator) kicks on. When this happens you will not be able to get your grill lit, and if you do, it will be a small blue flame and the grill will not heat up.

So what to do if you trip the surge protector and can't get your grill to light or heat up?

Shut the tank off and shut the valves on the grill off. Disconnect the tank from the grill hose. When you disconnect the tank from the hose you will hear the excess pressure of propane release. This is an indication that you have re-set the regulator's surge protector.

Now that you have deactivated or reset the surge protector, reconnect the tank. Make sure the valve on the tank and the valves on the grill are in the closed and in the off position. After you reconnect the tank to the hose, SLOWLY open the tank valve (making sure the valves on the grill are in the OFF position).

Since you have slowly opened the valve on the tank, the propane did not surge into the regulator and the surge protector did not activate.

Now open 1 valve on the grill and light it. You should get a nice flame. If your grill has more than one valve, open each following valve in sequential order to extend the flames to the other burners.

Thanks for reading and I hope this helps.

Ben Gaetani

Tanks 2 You Propane

propanetanks2you.com

Tanks2youpropane@gmail.com

Mar 29, 2010 | Jenn-Air Grilling

1 Answer

Flame not staying lit


This is a common problem with grills purchased after 2001. There is a new safety feature inside the regulator called a 'surge protector'. If you open your propane bottle valve too quickly or if you try attaching a tank with the tank valve in the 'open' position, the propane wants to 'surge' into the grill.

When the propane surges into the regulator (located on the grill hose) the 'surge protector' (inside the regulator) kicks on. When this happens you will not be able to get your grill lit, and if you do, it will be a small blue flame and the grill will not heat up.

So what to do if you trip the surge protector and can't get your grill to light or heat up?

Shut the tank off and shut the valves on the grill off. Disconnect the tank from the grill hose. When you disconnect the tank from the hose you will hear the excess pressure of propane release. This is an indication that you have re-set the regulator's surge protector.

Now that you have deactivated or reset the surge protector, reconnect the tank. Make sure the valve on the tank and the valves on the grill are in the closed and in the off position. After you reconnect the tank to the hose, SLOWLY open the tank valve (making sure the valves on the grill are in the OFF position).

Since you have slowly opened the valve on the tank, the propane did not surge into the regulator and the surge protector did not activate.

Now open 1 valve on the grill and light it. You should get a nice flame. If your grill has more than one valve, open each following valve in sequential order to extend the flames to the other burners.

Thanks for reading and I hope this helps.

Ben Gaetani

Tanks 2 You Propane

propanetanks2you.com

Tanks2youpropane@gmail.com

Mar 28, 2010 | Thermos Grill2Go Gas Grill 4656110

2 Answers

When I light my grill only one side of the burner has a flame, on all 3 burners. I cleaned everything and even cleaned each hole in the burners. What's next?


This is a common problem with grills purchased after 2001. There is a new safety feature inside the regulator called a 'surge protector'. If you open your propane bottle valve too quickly or if you try attaching a tank with the tank valve in the 'open' position, the propane wants to 'surge' into the grill.

When the propane surges into the regulator (located on the grill hose) the 'surge protector' (inside the regulator) kicks on. When this happens you will not be able to get your grill lit, and if you do, it will be a small blue flame and the grill will not heat up.

So what to do if you trip the surge protector and can't get your grill to light or heat up?

Shut the tank off and shut the valves on the grill off. Disconnect the tank from the grill hose. When you disconnect the tank from the hose you will hear the excess pressure of propane release. This is an indication that you have re-set the regulator's surge protector.

Now that you have deactivated or reset the surge protector, reconnect the tank. Make sure the valve on the tank and the valves on the grill are in the closed and in the off position. After you reconnect the tank to the hose, SLOWLY open the tank valve (making sure the valves on the grill are in the OFF position).

Since you have slowly opened the valve on the tank, the propane did not surge into the regulator and the surge protector did not activate.

Now open 1 valve on the grill and light it. You should get a nice flame. If your grill has more than one valve, open each following valve in sequential order to extend the flames to the other burners.

Thanks for reading and I hope this helps.

Ben Gaetani

Tanks 2 You Propane

propanetanks2you.com

Tanks2youpropane@gmail.com

Mar 02, 2010 | Grilling

1 Answer

One burner barely lights; others don't light at all.


This is a common problem with grills purchased after 2001 or with a full propane tank with a lot of pressure in it. There is a new safety feature inside the regulator called a 'surge protector'. If you open your propane bottle valve too quickly or if you try attaching a tank with the tank valve in the 'open' position, the propane wants to 'surge' into the grill.

When the propane surges into the regulator (located on the grill hose) the 'surge protector' (inside the regulator) kicks on. When this happens you will not be able to get your grill lit, and if you do, it will be a small blue flame and the grill will not heat up.

So what to do if you trip the surge protector and can't get your grill to light or heat up?

Shut the tank off and shut the valves on the grill off. Disconnect the tank from the grill hose. When you disconnect the tank from the hose you will hear the excess pressure of propane release. This is an indication that you have re-set the regulator's surge protector.

Now that you have deactivated or reset the surge protector, reconnect the tank. Make sure the valve on the tank and the valves on the grill are in the closed and in the off position. After you reconnect the tank to the hose, SLOWLY open the tank valve (making sure the valves on the grill are in the OFF position).

Since you have slowly opened the valve on the tank, the propane did not surge into the regulator and the surge protector did not activate.

Now open 1 valve on the grill and light it. You should get a nice flame. If your grill has more than one valve, open each following valve in sequential order to extend the flames to the other burners.

Thanks for reading and I hope this helps.

Ben Gaetani

Tanks 2 You Propane

propanetanks2you.com

Tanks2youpropane@gmail.com

Feb 23, 2010 | Weber Genesis Silver B Grill

1 Answer

I can not get any gas pressure in main burners or side burner, i have a new propane tank, just a trickle of gas not even enough to keep side burner going when only using side burner, will only produce a...


Look for spider webs in the venturi tubes, check the orfices or it could be faulty controls. Verify the tank working properly by trying on another grill.
Eric

Jan 24, 2010 | Brinkmann Charmglow 810-7400-S Propane...

2 Answers

Is not heating properly , the flame is not as strong as it used to be.


This is a common problem with grills purchased after 2001. There is a new safety feature inside the regulator called a 'surge protector'. If you open your propane bottle valve too quickly or if you try attaching a tank with the tank valve in the 'open' position, the propane wants to 'surge' into the grill.

When the propane surges into the regulator (located on the grill hose) the 'surge protector' (inside the regulator) kicks on. When this happens you will not be able to get your grill lit, and if you do, it will be a small blue flame and the grill will not heat up.

So what to do if you trip the surge protector and can't get your grill to light or heat up?

Shut the tank off and shut the valves on the grill off. Disconnect the tank from the grill hose. When you disconnect the tank from the hose you will hear the excess pressure of propane release. This is an indication that you have re-set the regulator's surge protector.

Now that you have deactivated or reset the surge protector, reconnect the tank. Make sure the valve on the tank and the valves on the grill are in the closed and in the off position. After you reconnect the tank to the hose, SLOWLY open the tank valve (making sure the valves on the grill are in the OFF position).

Since you have slowly opened the valve on the tank, the propane did not surge into the regulator and the surge protector did not activate.

Now open 1 valve on the grill and light it. You should get a nice flame. If your grill has more than one valve, open each following valve in sequential order to extend the flames to the other burners.

Thanks for reading and I hope this helps.

Ben Gaetani

Tanks 2 You Propane

propanetanks2you.com

Tanks2youpropane@gmail.com

Jan 18, 2010 | DCS BGB36BQARN (NG) Stainless All-in-One...

2 Answers

Genesis s310 stainless grill. Does not fully light.


Regulator is not bad, as I stated before new valves are designed to reduce gas flow if valve is opened to fast. This is so if grill catches on fire, the tank will shut itself off, thus propane will stop flowing causing fire to extinguish itself.

Dec 28, 2009 | Weber Genesis E-310 Gas Grill

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