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Posted on Mar 23, 2011
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Hi, I have a used singer 491D300AA and I have the following problem: as I sew the thread twists and is eventually cut after it has reached the needle. Do you have any idea why this is happening? thanks in advance, Julia

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Tally Girl

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  • Sewing Machines Master 1,134 Answers
  • Posted on Mar 29, 2011
Tally Girl
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Are you using thread that has been wound from a spool onto a bobbin, then using this on the top of your machine? Thread is often wrapped and wound in one direction and winding it off the spool onto a bobbin, then off the bobbin will reverse the direction in which it is wound.

Other things could be a burr on the needle or in the thread path somewhere, top tension too tight, lint or dirt in between the tension discs or something disrupting the thread path as it flows from the spool to your needle.

I'd suggest that you clean the tension discs and recheck your threading path, change the thread and test sew again. Failing that, it may need a service to establish the cause.

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In most machines you do as follows.
Insert the second spool pin and place a spool of thread on each. Thread in usual sequence but make sure to pass one thread to the left and one to the right of the tension disc and do not allow the threads to twist together then thread needles manually.
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I have a singer sewing machine model 5805. i have a problem when i start to sew the cloth, the upper thread seemed ok, but the lower stitch was twisted in random ways. pls help thanks in advance.

When you begin the stitching, hold on to the thread tails and lower the needle into the fabric. Hand walk a couple of stitches and then use the power pedal.

Some use a "leader". This is just a small scrap of folded fabric that they begin the stitching with; stitch off and then start sewing their project. The leader thread is cut and used over and over until it resembles another term for this method - a "spider".
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I purchased singer bobbins to use in my singer 5050. I thread the machine and bobbin per manual instructions, but when sewing, the thread severely bunchens and knots up on the bottom side of the item I'm...

"Birdnesting" occurs when there is no tension on the needle thread to pull the bobbin thread. This is easily corrected by rethreading the machine, following the threading path carefully and making sure the thread is fully engaged in the tension mechanism.
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Cut thread in the middle of sewing.

The tension of the upper therad is too tight. loosen it by following the instr in the manual
or the upper thread is notspinning off the feel freely while sewing. Make sure the upper thread is not getting cought while sewing,
Ot the upper thread is incorrectly threaded, remove the thread and rethread the machine.
Good Luck.


Aug 16, 2009 • Singer 7422
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The upper thread in my Singer Simple Sewing Machine gets stuck.

sometimes the thread on mine will get twisted and creates too high a tension. try re-threading . Mine did this , I have no idea how it got twisted behind there, but it did. I have to re-thread from the spool down.I am used to industrial machines and tend to have a heavy foot on my poor little Singer. That is about all I can think of that may have caused it.
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Needle thread frays and breaks after a little sewing

hi my names angela ive been a seamstess all my life. and it seems there could be a number of soulutions to your problem.first check your needle is in the correct way with the long ridge of the needle facing inwards.
second check you have the thread threaded correctly and it isnt twisted around twice anywere. and check that it pulls quite freely with ur foot lifted.
third. it could be flaw with ur spool case check it isnt damaged by running your finger along the edges if its catching u can file it down a little with a nail file.
fourth it could be your spool is not high enough in the case. so place ur case on a peice of paper and cut around a circle cut a smaller circle inside and insert it into ur spoolcase if your thtead is pulling to tight then you dont need that solution.
well i hope i was useful to you angela,,
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