Question about Toro Lawnmower 20099 Mower Mowers Lawn

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I am trying to install a toro front wheel drive gearbox and have all the washers mixed up

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Going from the inside out. You will need the round washer without a key, then a washer with a key, then the e clip, then another washer with a key, install the spring .. key .. and the drive gear. After that it in one more washer with a key and the last e clip. Only one side will use the washer without a key.
This should get you back in "gear" :)

Posted on Apr 05, 2011

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My toro 6.5hp 22" front drive mower does not dive


There is a transmission, a pinion gear connected to the belt end, and a larger bevel gear connected to the axle, all inside an aluminum shell, we could call it a basic transmission. On my Toro the bevel gear had flat spots on about a third of the teeth, hence it wasn't continuously driving the axle. A new pinion and bevel gear where found as a set on Ebay for $30 plus $5 shipping.

Also the plastic gears in each of the front wheels can wear out and you need new wheel assemblies, they cost about $15 apiece at Sears if you pick them up, $10 more if shipped. Take your old one in, they can match it.

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Got the same problem with mine, replaced the drive belt, removed the wheels and checked for rocks and pebbles, greased, checked also bottom of gearbox. grease was present no broken teeth, top pulley has excive side to side play. Have not disaasembled yet. Hope someone would have had a solution here.

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Front drive wheels won't engage


Is it possible that the belt has either broken or come off the pulleys? Next step would be to remove the cover and see if there is something preventing engagement or if you see any broken parts. May even be as simple as lubricating the cable/levers.

Apr 10, 2010 | Toro Lawn Mower With Toro Power Tools

1 Answer

I have replaced the transmission assy. on my toro selfpropelled; the problem I have is I can only get one side to work at a time. With no wheels installed, both of the gears on the front drive spin in the...


Many TORO mowers have a drive pinion that can be used on either side, however, internally, they ratchet one direction, drive the other direction. You may want to rotate (reverse) the installation of one gear and try it.

Nov 08, 2009 | Toro Lawn Mower With Toro Power Tools

1 Answer

My toro recyclers self propel drive wont engage. belt and pully run and turn but wheels wont.is it the gearbox itself??


most likley it is the gear box has failed but first take one of the wheels of to make sure that the plastic teeth on the weels didnt go bad (unlikley but wishfull thinking)

Jul 11, 2009 | Toro Lawn Mower With Toro Power Tools

2 Answers

Toro 22in Lawn mower. Loud gear noise when try to engage drive.


Problem is in the rear pinion gears on rear axle and the design of the axle itself. I have a 2005 model 20041 had the same problem. I found a Toro dealer that had the fix.The problem is creadted by the fact that there is too much "play" in the rear axle. You have to limit that play by installing shims, or washers First, but the 2 new rear pinion gears for the rear axle. While you're at it, you may as well buy 2 new rear wheels because the "grinding" has worn the sprockets on the reas r wheels.Next, get 2 "fender washers", 1/2" ID and about 1" OD. I found it easier to turn the mower over and set it on saw horses to work on it.( drain the gas and oil first). Remove both rear wheels, pinion gears and all the washers etc. (caution - keep all parts from one side together - do not pile all parts together - keep them seperated by wheel - the reason is I believe there is one more washer/shim on the right side than on the left). Now to put everything back together, find a spot on the axle where the washer will fit in between the standard stuff.Install new pinion gears and replace the rest of the washers/shims just as they came off. INstall new wheels and you'll be good as new!

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Self-propelled feature runs slow and won't pull as it should!


Check the belt tension. There is a spring that holds the tension and connects the gearbox to the mower deck. If it has slipped off the belt will not be tightened properly.
Hope this helps.

May 05, 2009 | Toro Lawn Mower With Toro Power Tools

2 Answers

Toro 20016 self propel


If you take the wheels off and remove the belt from the small pulley on the the front axle underneath the pulley you should see a small transmission. You usually can split this unit in half . You will see two gears and sometimes one plastic and one metal. The plastic one is usually the culprit. Hope this will help you out. Donnyb60

Mar 18, 2009 | Toro Lawn Mower With Toro Power Tools

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