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How fit new cord/cable into machine. Unable to remove mechanism at present. No instruction manual available. Tried pushing, pulling twisting etc etc. Can you help?

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Is it the pull rope? if so you will need to remove the four to six bolts around the shroud. once shroud is off turn up side down, remove old rope. you will need to wind it up and if you feel tension then the spring is still good, if not then it is broken. if the spring is good wind it a few times, do not let go, and feed cord back through, tie a knot and burn the end, let go of rope and it will self wind, pull a few times to ensure the knot is going to hold. then reassemble, hope this helped Tim

Posted on Mar 19, 2011

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Posted on Jan 02, 2017

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I want to change the handlebars on my 09 road king. How does the throttle sensor come out?


TWIST GRIP SENSOR 4.10


REMOVAL

Remove the left side saddlebag, remove the left side cover, remove the main fuse, (Do not remove the switch housing assembly without first placing the 5/32 inch (4.0 mm) cardboard insert between the brake lever and lever bracket. Removal without the insert may result in damage to the rubber boot and plunger of the front stoplight switch. Use the eyelet of an ordinary cable strap if the cardboard insert is not available.), place the cardboard insert between the brake lever and lever bracket, remove the upper and the lower switch housing screws, loosen the upper screw securing the handlebar clamp to the master cylinder housing, remove the lower clamp screw with its flat washer, separate the upper and lower switch housings and remove the throttle grip from the end of the handlebar (a light tug may be necessary to release the index pins in the grip from their receptacle in the twist grip sensor seal cap), if present, pull the two cable clips on the right side handlebar switch conduit from the holes in the handlebar. FOR FLHR/C: remove the headlamp and the handlebar clamp shroud, remove the twist grip sensor jumper harness connector [204], 6-place Molex (black), from its T-stud on the fork stem nut lock plate (right side) and disconnect it, FOR FLHX, FLHT/C/U remove the outer fairing, remove the twist grip sensor jumper harness connector [204], 6-place Molex (black), from its T-stud at the top of the right fairing support brace (inboard side) and disconnect it, FOR FLTR remove the outer fairing and bezel and disconnect the twist grip sensor jumper harness connector [204], 6-place Molex (black). (Note that the external latch on the pin housing of the twist grip sensor connector will break if the twist grip sensor is pulled too strongly and a damaged latch will prevent a positive pin and socket housing engagement and also since the connector is not serviceable, any damage requires replacement of the twist grip sensor jumper harness. THEN gently pull the twist grip sensor out of handlebar only as far as necessary to access the green twist grip sensor connector. FOR BEST RESULTS straighten out the conduit on the Molex connector end of the jumper harness and feed it through the slot at the front of the handlebar while pulling it and if the harness sticks inside handlebar while pulling on the twist grip sensor, pull the Molex connector end to retract the harness somewhat and then try again gently working the harness back and forth in this manner until the twist grip sensor connector is accessible. (Note again, that if the external latch on the pin housing of the twist grip sensor connector will break if pried and that a damaged latch will prevent positive pin and socket housings engagement and that since the connector is not serviceable, any damage will require twist grip sensor jumper harness replacement). THEN gently insert a small flat blade screwdriver between the pin and socket housings and when the bottom edge of the latch is engaged separate the housings. (Do not pivot or rotate the screwdriver after insertion or damage to the pin housing will occur), remove the twist grip sensor.


INSTALLATION

(Take note that each twist grip sensor contains the terminals for installation of a heated throttle grip available through P&A and that while the seal cap protects the terminals from dirt and moisture it also serves as a retention device for installation of the throttle grip.)


Verify that seal cap is installed at end of the twist grip sensor. If the seal cap is not present, proceed by seeing if the seal cap is engaged onto the index pins inside the throttle grip and if so use a stiff piece of mechanics wire to lasso seal cap and pull it free of the index pins. If it is missing or damaged get a new one. THEN check the condition of the O-ring on the seal cap and because the O-ring is not sold separately a new seal cap will be required if the O-ring needs to be replaced. Install the seal cap engaging the legs in the slots at the end of the twist grip sensor. For best results try installing one leg first and depressing the second leg slightly with a small flat blade screwdriver push down on the seal cap until it is fully installed. THEN connect the green twist grip sensor connector and gently pull the Molex connector end of the jumper harness to draw the twist grip sensor into the handlebar. THEN fit the index tabs on the twist grip sensor into the slots in the handlebar noting that one index tab and slot are smaller than the others to prevent improper assembly. THEN slide the throttle grip over the end of the handlebar rotate the grip to verify that the internal splines are engaged with the splines on the twist grip sensor. (Take note now that it is not necessary to hold the throttle grip onto the handlebar because the index pins in the grip engage the receptacle in the seal cap of the twist grip sensor preventing the grip from sliding off). THEN position the lower switch housing beneath the throttle grip so the ribs at the end of the throttle grip engage the slot in the lower switch housing. THEN position the upper switch housing over the handlebar and the lower switch housing, start the upper and lower switch housing screws but do not tighten them at this point, verify that the wire harness conduit runs in the depression at bottom of handlebar, put the brake lever/master cylinder assembly inboard of the switch housing assembly engaging the tab on the lower switch housing in the groove at the top of the brake lever bracket, align the holes in the handlebar clamp with those in the master cylinder housing and start the lower screw with its flat washer, position it for rider comfort but do not pull the switch housings so far inboard as to cause the throttle grip to bind or drag on the handlebar and rotate the throttle grip to verify that it freely returns to the idle position. THEN starting with the top screw tighten the handlebar clamp screws to 72-80 in-lbs (8-9 Nm) always tightening the lower switch housing screw first, so that any gap between the upper and lower housings is at the front of the switch assembly. THEN tighten the lower and upper switch housing screws to 35-45 in-lbs (4-5 Nm), remove the cardboard insert between the brake lever and lever bracket and FOR FLHR/C connect the twist grip sensor jumper harness connector and install it on its T-stud on fork stem nut lock plate (right side) and install the handlebar clamp shroud and headlamp. FOR FLHX, FLHT/C/U draw the twist grip sensor jumper harness connector and conduit forward to the front of the upper fork bracket, and then route it under the right radio support bracket to the area behind the fairing support brace, connect the connector and install it on its T-stud at top of fairing support brace (inboard side) and install the outer fairing. FOR FLTR connect the twist grip sensor jumper harness connector and install the outer fairing and bezel. THEN, if present, install the two cable clips on the right side handlebar switch conduit into the holes in the handlebar install the main fuse, install the left side cover and install the left side saddlebag. (NOTE that whenever a new twist grip sensor (or ECM) is installed, you must put the engine run/stop switch in the RUN position and turn the ignition/light keyswitch to IGNITION and then back to OFF four times (without starting engine), allowing at least three seconds to elapse between ignition cycles. This is done because the ECM uses the first four ignition cycles to establish the optimum idle speed and so there may be initial performance problems such as high idle or hesitation when the throttle is opened if the procedure is not followed.) THEN turn the ignition/light key switch to IGNITION and apply the brake lever to test the correct operation of the brake lamp.

TWIST GRIP SENSOR JUMPER HARNESS

Removal

Remove the twist grip sensor. Get a length of strong flexible mechanics wire of sufficient strength to pull the conduit and connector through the handlebar without breaking AND of sufficient length that the free end will not be lost in the handlebar when pulled. THEN securely attach the mechanics wire to the jumper harness inboard of the twist grip sensor connector pin housing and for best results, install the mechanics wire onto the conduit to keep it from bunching up inside of the handlebar when it is pulled. THEN gently pull the Molex connector end of the jumper harness to draw the conduit, the connector and the mechanics wire out through the slot at the front of the handlebar and if the harness sticks at all inside of the handlebar, pull back on the twist grip sensor connector end to retract the harness slightly and then try again to gently work the harness back and forth in this manner until it is free. THEN remove the mechanics wire from the jumper harness.


Mar 29, 2012 | 2008 Harley Davidson FLHR Road king

2 Answers

Model #911503 ,serial #000278 The pull


Here a couple of links with instructions on replacing your rope... Text Good Luck

Jul 03, 2011 | Ariens 21 In Classic Walk Behind Push Lawn...

1 Answer

MTD Yard Machine Model # 11A-084E029 Need help putting the pull cord assembly (coil, etc) back together. Standard repair books don't give enough detail. My pull cord broke, I bought just the cord, took...


Remove the recoil assembly from the mower, there are 3 machine screws.
Remove the old rope and get matching cord, make sure you get the correct diameter, usually 3/16 or 1/4 inch, and type, I believe it should be nylon braided. Do not cut the new cord.
Use a match to light the end of the cord and once it ignites, use an old rag to pull and form the end into a point.
Notice which way the pulley in the starter assembly rotates and hand spin it in that direction until it is fairly tight. Once it is tight, rotate it into a position such that you can push the pointed end of the cord from the outside into the hole in the housing of the starter and directly into the hole on the inner pulley. Tie a tight knot in the end of the rope inside the pulley.
Remove the clamp and let the rope get rewound on the pulley. Cut the cord, point this end and run it into the handle and knot it.

Gary

Apr 30, 2011 | Mtd 22" Yard Machine Push Mower

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How do you remove the quick connect blade holder and replace it? I have not tried to get it off yet.


If you buy the replacement QuikLocKit assembly they have detailed instructions in it. But here is a simple method. Unplug the tool remove the shoe, remove the small retaining ring, and then the collar, twist the inner mechanism slightly to remove the pin and the rest pulls off. Let me know if you need more assistance.

Apr 09, 2011 | Milwaukee Tool 10 Amp Sawzall Plus with...

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Where is the fuel filter in a 1992 Cadillac Deville CP?


Generally, GM products from this era have an external canister type fuel filter near the gas tank underneath the car by the rear axle.

The following illustrates the proper procedure for changing:

REMOVAL & INSTALLATION CAUTION
Never smoke when working around gasoline! Avoid all sources of sparks or ignition. Gasoline vapors are EXTREMELY volatile! WARNING
Fuel supply lines on all vehicles equipped with fuel injected engines will remain pressurized for long periods after engine shutdown. The pressure must be relieved before servicing these fuel systems.
  1. Disconnect the negative battery cable.
  2. Depressurize the fuel system.
  3. Remove the filter bracket retainer.
  4. For plastic type fittings:
    1. Grasp the filter and one fuel line fitting. Twist the quick connect fitting 1⁄4 turn in each direction to loosen any dirt within the fitting. Repeat for the other fuel line fitting.
    2. Squeeze the plastic retainer release tabs and pull the connection apart. Repeat for the other fitting.
  5. For metal type fittings:
    1. Use a fuel pipe quick-connect separator J37088 or equivalent. This is available from your local parts store.
    2. Insert the tool into the female side of the connector, then push inward to release locking tabs. Pull the connection apart. Fig. 1: There are a couple of fasteners that need to be removed to access the filter. This is one of them 91041p71.jpg
      Fig. 2: Some models utilize a plastic fitting on the fuel filter 91041p74.jpg
      Fig. 3: Twist the fuel line back and forth while holding the filter still. This will loosen any dirt caught in the connection 91041p75.jpg
      Fig. 4: Squeeze the tabs on the plastic line to free them from the lock 91041p76.jpg
      Fig. 5: Slide the hose off the front end of the filter first. It's easier to work with 91041p77.jpg
      Fig. 6: Remove the other fitting in the same manner 91041p78.jpg
      Fig. 7: After removing the fuel line from the other side, you can now slide it out of the sleeve and remove it from the vehicle 91041p73.jpg
      Fig. 8: The filter is typically attached to this bracket 91041p72.jpg
      Fig. 9: Remove the filter from this bracket before installing the new filter 91041p69.jpg
      To install:
  6. Remove the protective caps from the new filter and apply a few drops of clean engine oil to both tube ends of the filter and O-rings. Install the fuel filter so that the flow arrow follows the direction of fuel flow.
  7. Install the new plastic connector retainers onto the filter inlet and outlet tubes (plastic collar type fittings).
  8. Push the connectors together to cause the retaining tabs to snap into place. Once installed pull on both ends of each connection to make sure they are secure.
  9. Before installing the fitting on the filter, wipe the filter end with a clean cloth. Inspect the inside of the fitting to make sure it is free of dirt and/or obstructions
  10. Align the fitting, and filter axially and push the fitting onto the filter end. Pull on the fitting to make sure it is fully engaged.
  11. Install the fuel filter and bracket on the frame.
  12. Connect the negative battery cable.
  13. Start the engine and check for leaks.

Jun 08, 2010 | 1992 Cadillac DeVille

1 Answer

Unable to replace bobbin case back into machine


Here's how I do it. I hold the thread with my left hand, just like the thread wikk be pulled up. With the right hand pull the metal tab toward me, hold it open while pushing bobbin in and twisting. When bobbin stops turning and feels seated, then release the metal tab to lock. good luck!

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1 Answer

Have a husquvarna viking 200 machine and the bobbin has stuck on the mechanism while I tried to remove it after the bobbin was filled. Have pulled and pulled and it simplyu will not come off. Thanks for...


I'm assuming you are talking about the rewinding mechanism on top. There are grooves in the bobbin which fit on to the rewinding spindle that holds the two together while the bobbin fills. It may be they have gotten out of synch or the bobbin is a non-standard Husqvarna Viking bobbin for that machine. These usually use green bobbins but they have come out with new colors but all have the Husqvarna logo on the bobbin -- an H. I would try to wiggle it slightly to try to remove it. If still will not come off, try popping it off with a flat head screw driver but be sure to put a folded towel under the screwdriver so that you don't damage the molding of the machine. If you still are unable to get it off, recommend taking it to an authorized Husqvarna Viking dealer. A list of dealers near you is available at the Husqvarna Viking website - http://www.husqvarnaviking.com/us

Good luck.

Sep 26, 2009 | Husqvarna Viking 1

1 Answer

1993 ford f150 5 liter manual trany 4x4


if there is a clip holding the speedo cable into the speed sensor--remove clip--pull & twist---or remove the 10 mm bolt & remove the speed sensor

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