Question about kawasaki 19.2V 4 Piece Cordless Tool Kit

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Chuck Replacement 19.2 volt. Can not remove old chuck. Want to order new one.

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  • dinsmore174 May 11, 2010

    Mike - You can order a new chuck for your 19.2v drill through any sears parts service for approx. $25 plus tax

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Hello Mike-To remove the old chuck, you'
ll need to open the jaws all the way and l;ook inside the chuck for a screw that holds the chuck onto the motor shaft. That screw has a reverse thread which means that you'll need to hold the chuck tight while using a screwdriver to turn the screw in the forward direction. After the screw is removed, p[lace a large allen wrench into the chuck and tighten it. Then using a hammer handle, rap the allen wrench in the reverse direction for removal. Then call Alltrade Tools @ 1-800-423-3598, give them your model number so they can provide you with a replacement chuck.

Posted on Aug 05, 2008

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Posted on Jan 02, 2017

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1 Answer

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Hi Charles! The chuck is fixed to the spindle by a bolt (with Ph2 or hex head), you can find the bolt head if you look directly into the chuck (with its jaws completely opened). You'll just need to fix the chuck (with your hand most probably), and unscrew that fixing bolt (might be with left-hand thread! - don't use excessive moment, first try it gently both ways). After removing the bolt you'll just need to gently tap the bottom of the chuck - through a piece of wood - with a hammer, to remove the chuck from the spindle. Gently is the key word - in order not to damage the chuck and ball bearings/gear set of the drill.
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With the chuck open as far as possible, look within the jaws of the chuck for a bolt or screw head that attaches the chuck to the shaft. Remove the bolt/screw and remove the chuck. Some chucks can also be screwed onto the shaft, so look for signs of threads at the base of the chuck. Otherwise, once the bolt/screw is removed, tap along the outside around the chuck with a plastic hammer to loosen the chuck. Penetrating oil will help.
Take your chuck with you to a "big box" type hardware store, where a replacement should be available. Any well stocked hardware store should be able to help you. I have found that the somewhat smaller hardware stores are usually staffed with knowledgeable persons, and getting a replacement ordered is easier. One is more likely to be stocked in the larger stores.
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