Question about Xerox WorkCentre XD100 All-In-One Laser Printer

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Broken fuser gear

Do you have instructions on how to get the fuser out and replace the broken gear and then reassemble the fuser and replace it in the XD100? I don't know how to get it all the way out with the wires attached.

Thanks the pictures you posted are exactly what mine looks like!

Thanks,
Jody

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To access wires/connectors
remove back cover 4 screws
open and remove right door 2 screws on back frame one with small spring attached
remove fuser unit with 2 screws unplug 3 connectors
on back of copier.
remove one screw on wire end of fuser/cut ty wrap with wire cutters be careful not to cut wires!!
pull off cover
remove heat lamp by pulling on copper end piece
slide lamp up and out
remve small c shaped retainer ring from end of roll with 2 small flatblade screwdrivers
take off old gear and install new one-lubricate bushings with a few drops of fuser oil on both ends
re-assemble in reverse order.

any questions just ask!!

Posted on Aug 20, 2008

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I am sorry to say that I don't have any additional information. I was asked to look at the broken copier by a friend, and after using this site for additional information, I suggested that he call for repair. I was not present for the actual repair, although I took a picture to try to help those in a similar situation.

I suggest using a copier repair service, provided you can find a reasonable estimate. From what I gathered, it's a delicate replacement.

Best of luck!

Posted on Jul 26, 2008

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Here is a picture of the aforementioned broken gear, with a replacement gear visible for comparison:
db4ad8a.jpg

From a different angle:
c0bdad3.jpg

The printer repairman said that the plastic gear found in this and similar models can fail after as early as a few months of use. Best of luck!

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