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Anonymous Posted on Feb 02, 2011

I have Model RF1101 Router mounted in a router table and I'm trying to cut a dovetail groove in a workpiece. I first use a straight bit with 2 flutes to hog out a 1/4" deep groove. For some reason the straight bit is withdrawing from the chuck when I make my pass causing the depth of the groove to end up 1/4 deeper than I started. The length of the cut is 9". I have cleaned the chuck and am sure I have tightened the chuck appropriately. The unit has less than 25 hrs. of use.

  • Anonymous Feb 02, 2011

    I've tried an Amana bit as well and same result.

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1 Answer

nirodacyar

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  • Posted on Feb 02, 2011
nirodacyar
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I've had this problem with off shore bits, where the machineing on the shaft is slightly under spec. The bit wobbles out of the chuck because it can't be tightened enough. Try a different bit.

  • nirodacyar Feb 02, 2011

    If other bits are working out of the chuck, then it's possible the chuck is over size.
    Also, make sure the bit is inserted as far as possible in the chuck.
    R

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I hope this information allows you to resolve this issue. If you need further assistance, please post back with a comment to this thread.
If I've managed to answer your question or solve a problem, please take a moment to kindly rate this post....thanks!




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This may not be related to your jig. It may be movement in the vertical axis resulting from:

  1. The router bearings being worn allowing the bit to move up and down.
  2. The router bearings worn allowing the spindle to deflect side to side which changes the bit height slightly (cuts on the edges, making the cut a hair deeper).
  3. The router collet or router spindle worn, allowing the bit to move during cuts.
  4. The jig guide plate deflecting or no longer flat.
  5. Excess vibration in the router causing the wood to move in the jig.

To check the bearings; try routing the cut with a straight bit first to clear the wood for the dovetail bit. Then cut with the dovetail bit (a new one preferably) using very light feed pressure. Is the joint tighter? If so then the bearings are worn. Have the router serviced or replace it.

Check the end-play by pulling on the router shaft, does it wiggle slightly in and out? If so this is your problem. Have the router serviced or replace it.

Be sure the wood is flat and the faces planed parallel, if they aren't the dovetail line will be straight but when you assemble there will be slight end gaps in sections of the dovetail.

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