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When welding, the wire drive motor seems to bind up after 3 or 4 revolutions on the sporcket. I took the end off of the gun and pressed the trigger and the wire fed easily for a few secs and just stopped. Changed out the sprocket but the problem seems to be coming from the internal part of machine

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  • Brad Brown Jan 04, 2011

    What is the make and model of the welder? What wire size are you using?



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Could be the drive motor is going out, or overheating. Or the spool is too tight. If you can get to the motor wiring check the AC with a clamp-on meter to see how much it's pulling. If you're lucky the label on the motor will tell you what the normal draw is.. that small a motor it should be pretty low. If you hold down the trigger even after the wire stops, does the motor start to get hot? Can you turn the spool (lightly) by hand to see if that's hung up and hanging the motor?

Good luck!


Posted on Jan 04, 2011


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