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My Syncrowave 250 has no argon flow . Everything else works.

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Remove the gas flow solenoid valve, bench test or have it tested and or replace. Follow the gas line to machine .This should be your gas solenoid If solenoid works fine, there must be a wire broken going it to itbut most likely tthe solenoid is bad.

Posted on Jan 05, 2011

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Can't set up syncrowave 351 to tig weld aluminum. I can not seem to get the settings right to melt the aluminum. It just leaves a bif spot on the aluminum plate.The plate is about 1/4" thick and...


Set the "arc balance" control between 40-50, also. You need to be up around 200-220 amps too. Make sure you're using 3/32 tungsten (green, red) and running about 25-30 cfh on your argon. Ball that end on the tungsten.

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Gas keeps running after you let off the foot pedal on synchrowave 250


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The normal set up on the 250 syncrowave will allow you to control your pre and post flow of gas. If the post flow is set up to more than 2 seconds that's the problem. If it is set on zero, then you have a leaky solenoid valve. Check your owners manual for troubleshooting anf repair.

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What is the best settings for alum.


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Your problem is in one of two areas. The controller board inside the unit or a bad trigger on your gun.

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TIG weding is next to brain surgery as far as CLEAN goes.
You must get your AL clean, either by 1. Clean with a NEW Stainless Steel brush or 2. by using a chemical from the welding house that is made just for that.
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Choose the electrode to use for the project you are starting as well as the variety of alloys you'll use such as the 6061 Aluminum alloy electrode. Grind the electrode to a point. Try to create a tip and sharpen it to help it become more rounded as you weld. Place the electrode into an electrode holder with the tip about 1/4-inch away from the sheath. Choose the settings on your tig welder. The three main ones are AC, DCEP and DCEN. Choose AC for aluminum. Slide the "cleaning/penetrating" slider more to the penetrating side. Set the "air on" to five seconds and the "max amps" to 250. Turn on the gas. For aluminum, use pure argon. For steel, an argon and carbon dioxide mix. Scrub your welding table or flat piece of sheet metal with a wire brush to make it clean and flat. Gear up in full welding safety gear including hood, goggles, apron and gloves. Hold the electrode in your dominant hand and start your welding project. Check your settings every so often to make sure they haven't changed and adjust as needed.

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