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Posted on Dec 31, 2010
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Hello I have to run a risograph tr1510 that have not been used for a couple of years or more. The drum are completely dry. I read this post: http://www.fixya.com/support/t4515933-risograph_rp3700_not_used_couple So I understand that this is not too bad My question to the experts is: what exactly I can do to rigenerate the drums before to attempt to print? What do you suggest? I first try to remove all dried ink with a wd40 oil and then make some test pirnts? Or I do better start with test prints and then finish cleaning with wd40 as described in the post? Thank you. Happy new year to everyone. Bye

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philipp68

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  • Posted on May 01, 2011
philipp68
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I don't think WD40 oil is the best solution.

I had to do such a procedure a few months ago. - I got a drum which was not in use some month. This is normally no problem with original ink. But some cheap plagiators have their own ink recipe.

I used a solvent for professional offset printers. It is the one to clean the ink rollers with. it was blue colored and I think it is so with most manufacturers. (I have seen some brands for this purpose and all were lighter or darker blue.)

By the way, it isn't so easy as it seems: The drum looks clean enough after some time. But to remove really all of the hard and gummy ink inside I had to take the drum apart. It took so much time and was so dirty so I will do this again only if I get paid accordingly.

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My Risograph RZ990 master gets wrinkles at the end on the drum.

My Risograph RZ990 master gets wrinkles at the end of the drum.
If your Risograph RZ990 master is getting wrinkles at the end on the drum, it can be a common issue with Risograph machines that may be caused by several factors. Here are some steps to help diagnose and potentially resolve the problem:
1. Master Roll Condition: Inspect the condition of the master roll itself. Wrinkles can occur if the master roll is damaged or has uneven tension. Ensure that the roll is loaded correctly and that it is not excessively loose or tight.
2. Master Roll Alignment: Make sure the master roll is properly aligned with the machine's drum. An improper alignment can lead to wrinkles during the printing process.
3. Drum Cleaning: Check the drum for any dirt, toner residue, or debris. A dirty drum can cause irregularities in the master's transfer, leading to wrinkles. Clean the drum gently with a lint-free cloth or an appropriate cleaning solution recommended by the manufacturer.
4. Drum Condition: Examine the condition of the drum itself. If the drum is scratched, worn, or damaged, it can affect the master's transfer quality. In such cases, the drum may need to be replaced or professionally serviced.
5. Master Roll Tension: Ensure that the tension of the master roll is correctly adjusted according to the manufacturer's guidelines. Incorrect tension can lead to wrinkles in the master.
6. Master Roll Quality: Check the quality of the master roll itself. If it's old or damaged, it may not feed smoothly, resulting in wrinkles. Consider replacing the master roll with a new one.
7. Temperature and Humidity: Environmental factors such as temperature and humidity can impact the performance of the master roll and the printing process. Ensure that the operating conditions are within the recommended range specified by the manufacturer.
8. Printer Settings: Verify that the printer settings, such as speed and pressure, are correctly configured for the type of master and paper you are using. Incorrect settings can lead to issues like wrinkles.
9. Maintenance Schedule: Follow the recommended maintenance schedule for your Risograph machine. Regular cleaning and maintenance can prevent issues like wrinkles and prolong the life of the equipment.
10. Professional Service: If the issue persists despite your efforts, it may be necessary to contact a professional technician who specializes in Risograph machines. They can diagnose and repair more complex issues and ensure that your machine operates smoothly.
Addressing wrinkles in the master of a Risograph RZ990 machine often involves a combination of proper maintenance, correct settings, and occasionally replacing damaged components. It's essential to follow the manufacturer's guidelines and consider seeking professional assistance if needed to resolve the issue effectively.
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Here are some steps you can try to troubleshoot and potentially fix the problem:
  1. Clean the ink drum: Use a damp cloth or cotton swab to gently clean the ink drum. Make sure to remove any debris or dried ink that may be clogging the drum.
  2. Check the ink pump: Make sure that the ink pump is functioning properly and that it is not clogged or damaged.
  3. Check the ink sensor: Make sure that the ink sensor is functioning properly and that it is not clogged or dirty.
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try cleaning the dry spot with WD40 or penetrating oil to melt down the ink
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The drum cylinder of any risograph has a locking position. The drum position should be locked on before puting it back on the machine. After you confirmed the proper position and tried to putting it back and still no progress you do the following.
1. Removed the drum unit from its holder.
2. Use flash light and check inside of the machine. Check a shsft in the middle part of the machine where the drum put on.
Check the position of this shaft and the position of the drum hole where this shaft will put on.
3. Try to rotate this shaft according to the position of the hole of the drum then try to return the drum and put it back again.
4. If the drum won.t go in just half way, removed the drum and check the pressure roller position, if the roller are in highest position This roller in under the drum. If you see it blocking the drum removed the back cover and released the hook lever from pressure lever. You can see this by moving the roller and you will noticed its position,
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Hi,
Try run a hundred copies at slow speed and full density/ pressure.
If that fails get a can of WD40 and spray it under the master, then rub the area with your finger. this will desolve the dryed ink on the drum surface.
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lol.. there's no thermal head on a Riso..lol..
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