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How to properly install the triangle gasket tank assembly

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Im searching for the location of my fuel filter


searching why, (buy an FSM and no more guessing...? )
basic service?
low fuel pressure? why?

ive got near a 1/2 million + miles on jeeps since 1988.
never stranded, but i do my service,.
my last chick-o-dee. was 99. with 5sp, all with that.
my 08 JK same.
the fuel filters on old loop systems is in the front of the tank
then later, , EPA forced most parts into tank with the new loop
or dead head systems. (EPA wants fuel cold .so, that is it)
i dont find parts hard to find, jeeps excel at that. vast resources.
nor hard electrical if you had a 2007+ then that be different.

id just crawl under car and gander, at fuel line but here we go
ill do it , online for you.
4Liter 98
options , with the 20gallon tank there is filter. on top of pump , in tank.
that means to me there are different filters there. by size tank .
if you dont see a filter, that means its in the tank.
at
http://www.factorychryslerparts.com/productSearch.aspx?&ukey_make=1064&modelYear=1998&ukey_model=15525&ukey_trimLevel=0&ukey_driveline=0&ukey_Category=0&numResults=50&sortOrder=Relevance&isOnSale=0&isAccessory=0&isPerformance=0&searchTerm=

so

ill paste the FSM page on this topic

he fuel filter is an integral component of the fuel pressure regulator, which is mounted on top of the fuel pump module, located in the fuel tank. When the fuel filter/regulator assembly requires service, the fuel tank must be removed from the vehicle, however, the fuel pump module does not need to be removed.
  1. Disconnect the battery ground cable.
  2. Relieve the fuel system pressure. Refer to Section 5 for the proper procedure.
  3. Remove the fuel tank assembly.
  4. Clean the area around the fuel filter/regulator.
  5. Disengage the retaining clamp from the top of the filter/regulator assembly. Discard the retaining clamp.
  6. Using 2 small prying tools, pry the filter/regulator assembly out from the top of the fuel pump module. The filter/regulator assembly will unsnap from the fuel pump module.
  7. Remove and discard the mounting gasket below the filter/regulator.
  8. Before discarding the fuel filter/pressure regulator assembly, inspect the assembly to verify that the O-rings are intact. If the smallest of the 2 O-rings cannot be found on the bottom of the filter/regulator, it may be necessary to remove it from the fuel inlet passage in the fuel pump module.
  9. Clean the recessed area in the pump module where the filter/regulator assembly is to be installed.
  10. Check the replacement filter/regulator assembly to make sure that the new O-rings are already installed on the assembly.
  11. Apply a small amount of clean engine oil to the O-rings.
  12. Install a new gasket on top of the fuel pump module.
  13. Press the new fuel filter/pressure regulator assembly into the top of the fuel pump module until it snaps into position (a positive click must be heard or felt).
  14. The arrow on top of the fuel pump module should be pointed towards the front of the vehicle (12 O'clock position).
  15. Turn the filter/regulator assembly until the supply tube (fitting) is pointed to the 11 O'clock position.
  16. Install new retainer clamp (the clamp snaps over the top of the filter/regulator and locks to the flanges on the pump module).
  17. Install the fuel tank assembly.
  18. Connect the negative battery cable.
  19. end

how is that ?

Mar 21, 2014 | 1998 Jeep Grand Cherokee

1 Answer

What could be the cause of leak after installing new gaskets and screws, above back/rear screw? 1) not from screws 2)tank not cracked 3)securely tightened all 3 screws 3a)hand tightened(only)large...


Hello, W/D here.

Most probably, the tank-to-bowl gasket has not seated properly. They are usually neoprene, and tend to bight on the bowl socket rather than to slide into the socket where it can be compressed properly. Remove the tank bolts and look at the gasket. Re-install, using a water based lubricant on the bowl side, with the gasket installed on the tank flange. Wiggle the tank and gasket back and forth a few times, and the gasket will start properly into the cast socket on the bowl. Install the bolts and tighten to finger tight. Wiggle the tank a bit more, and level the top. Tighten the bolts uniformly.
You mention that the flush valve was hand tightened only. If this gasket is not snug (a bit more than hand tight), a leak can occur there as well.
Best regards, --W/D--

Apr 05, 2011 | Kohler - Toilet - Two-piece - Highline -...

2 Answers

Fuel pump replacement


Fuel Pump - Multi-Port Fuel Injection models REMOVAL & INSTALLATION 1984-95 Models Fig. 1: Loosen the hose clamps and tag the fuel hoses before disconnecting them . . . 91075p07.jpg
Fig. 2: . . . then detach the hoses from the fuel pump module/sending unit 91075p06.jpg
Fig. 3: Disengage the fuel pump module/sending unit wiring harness connector 91075p05.jpg
  1. Disconnect the negative battery cable.
  2. Remove the fuel tank filler cap.
  3. Relieve the fuel system pressure as outlined in this section.
  4. Drain the fuel from the fuel tank.
  5. Raise and support the rear end on jackstands.
  6. Remove the fuel inlet and outlet hoses from the sending unit. Be ready to catch any spilled fuel.
  7. Disengage the sending unit wires. Fig. 4: The fuel pump module/sending unit retaining ring must be rotated counterclockwise for removal 91075p01.jpg

  8. Using a brass punch and hammer, remove the sending unit retaining lockring by tapping it counterclockwise. Fig. 5: Carefully pull the fuel pump module/sending unit out of the fuel tank - step shown with the fuel tank mounted on the vehicle 91075p03.jpg
    Fig. 6: Remove and discard the fuel pump module O-ring gasket 91075p02.jpg

  9. Remove the sending unit, which incorporates the electric fuel pump, along with the O-ring seal from the fuel tank. Discard the O-ring.
  10. Remove and discard the pump inlet filter.
  11. Disengage the fuel pump terminal wires.
  12. Remove the pump outlet hose and clamp.
  13. Unfasten the pump top mounting bracket nut and remove the pump. To install:
  14. Install a new inlet filter on the pump. Fig. 7: This is the proper positioning of the fuel pump module assembly inside the fuel tank 86745g55.gif

  15. Assemble the pump and bracket. Connect the hose and wiring.
  16. Install the unit and new O-ring in the tank. The rubber stopper on the end of the fuel return tube must be inserted into the cup in the fuel tank reservoir.
  17. Install the lockring. Carefully tap it into place until it seats against the stop on the tank.
  18. Connect the hoses.
  19. Engage the wiring.
  20. Lower the vehicle, fill the tank, run the engine and check for leaks.
1996-98 Models Fig. 8: Fuel pump module location - 1996 model shown 86745g52.gif
  1. Drain and remove the fuel tank as outlined in this section.
  2. Using tool 6856 or its equivalent, remove the module locknut which is threaded onto the fuel tank. The module will spring up when the nut is removed.
  3. Remove the module. To install:
  4. Install a new gasket and place the module into the opening in the fuel tank.
  5. Position a new locknut on top of the module and tighten the nut using tool 6856 or its equivalent to 40 ft. lbs. (54 Nm).
  6. Install the fuel tank as outlined in this section. Fig. 9: Locknut removal using tool 6856 or its equivalent 86745g56.gif
    Fig. 10: Install a new gasket on the fuel tank opening 86745g57.gif
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Jan 19, 2011 | 1993 Jeep Grand Cherokee

1 Answer

My digital gas gage reads full all the time I have to go by my miles and sometimes that don't work and I run out of gas..how do I fix my problem


This is a common problem and to correct this problem will require the replacement of the fuel sending unit. The fuel sending unit is inside the fuel tank and has the fuel pump mounted in it. This requires the removal of the gas tank and then the fuel sending unit can be removed from the tank.

REMOVAL AND INSTALLATION Fig. 1: Fuel pump unit 8470h037.gif
  1. Disconnect the negative battery cable.
  2. Relieve fuel system pressure.
  3. Remove fuel filler cap to release fuel tank vapors. Leave cap off until repairs are completed. Gasoline fuel vapors are extremely flammable. Ensure that fuel is stored in a container that can be properly sealed. Never store fuel in an open container. Store container in a safe place away from heat.
  4. Remove fuel tank by performing the following:
    1. Step 1: Drain fuel from the tank into an approved container for storage.
    2. Step 2: Raise and safely support the vehicle.
    3. Step 3: Remove rear stabilizer bar at links, pivot bar downward.
    4. Step 4: Remove hoses and pipes from tank unit.
    5. Step 5: Remove hoses at tank from filler and vent pipe.
    6. Step 6: Disconnect tank unit harness from rear body harness.
    7. Step 7: Support fuel tank and disconnect 2 fuel tank retaining straps.
    8. Step 8: Remove tank from vehicle.
  5. Remove sending unit, gasket and pump assembly by turning cam lock ring counterclockwise. Lift assembly from fuel tank and remove fuel pump from fuel tank sending unit.
  6. Pull fuel pump up into attaching hose while pulling outward away from bottom support. Take care to prevent damage to rubber insulator and strainer during removal. After pump assembly is clear of bottom support, pull pump assembly out of rubber connector for removal. To install:
  7. Push fuel pump assembly into attaching hose.
  8. Install fuel tank sending unit and pump assembly into tank assembly. Use new O-ring seal during reassembly.
  9. Install cam lock over assembly and lock by turning clockwise.
  10. Support tank and position in vehicle. Install tank straps and secure with retaining bolts. Tighten to 25 ft. lbs. (33 Nm).
  11. Connect tank unit harness to body harness.
  12. Connect hoses to filler and vent pipes. Tighten clamps.
  13. Connect hoses and pipes to tank unit.
  14. Connect rear stabilizer bar to links. Tighten bolts to 42 ft. lbs. (58 Nm).
  15. Lower vehicle.
  16. Refill tank and install filler cap.
  17. Connect negative battery cable.
  18. Start engine and check for leaks.

Dec 24, 2010 | 1992 Oldsmobile Toronado

2 Answers

Fix fuel pump


Removal & Installation To Remove:
  1. Properly relieve the fuel system pressure.
  2. Drain the fuel tank through the filler pipe.
  3. Support the fuel tank.
  4. Remove or disconnect the following:
    • Negative battery cable
    • Filler neck
    • Shield and tank straps
    • Fuel lines and vapor hose from pump and tank
    • Electrical connection from fuel pump
    • Fuel tank
    • Fuel pump/sending unit assembly by turning the locking ring (located on top of the fuel tank) counterclockwise using a spanner wrench
    • Fuel pump from the fuel lever sending device
To Install:
  1. Install or connect the following:
    • Fuel pump in tank with new seal around opening
    • Tank and connect fuel lines and vapor hose
    • Tank to the frame
      1. Torque to: 33 ft. lbs. (45 Nm)
    • Shield
    • Fuel filler neck and clamp
    • Negative battery cable
  2. Refill the tank.
  3. Run the engine and check for leaks.
View of the in-tank fuel pump assembly. 7924jg21.gif

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Nov 06, 2010 | 1997 GMC Jimmy

1 Answer

Can I access the fuelpump through the trunk on a 94 concours c4.6


According to the instructions, it is not accessible through the trunk on the 94 Cadillac --- REMOVAL AND INSTALLATION Fig. 1: Fuel pump unit 8470h037.gif
  1. Disconnect the negative battery cable.
  2. Relieve fuel system pressure.
  3. Remove fuel filler cap to release fuel tank vapors. Leave cap off until repairs are completed. Gasoline fuel vapors are extremely flammable. Ensure that fuel is stored in a container that can be properly sealed. Never store fuel in an open container. Store container in a safe place away from heat.
  4. Remove fuel tank by performing the following:
    1. Step 1: Drain fuel from the tank into an approved container for storage.
    2. Step 2: Raise and safely support the vehicle.
    3. Step 3: Remove rear stabilizer bar at links, pivot bar downward.
    4. Step 4: Remove hoses and pipes from tank unit.
    5. Step 5: Remove hoses at tank from filler and vent pipe.
    6. Step 6: Disconnect tank unit harness from rear body harness.
    7. Step 7: Support fuel tank and disconnect 2 fuel tank retaining straps.
    8. Step 8: Remove tank from vehicle.
  5. Remove sending unit, gasket and pump assembly by turning cam lock ring counterclockwise. Lift assembly from fuel tank and remove fuel pump from fuel tank sending unit.
  6. Pull fuel pump up into attaching hose while pulling outward away from bottom support. Take care to prevent damage to rubber insulator and strainer during removal. After pump assembly is clear of bottom support, pull pump assembly out of rubber connector for removal. To install:
  7. Push fuel pump assembly into attaching hose.
  8. Install fuel tank sending unit and pump assembly into tank assembly. Use new O-ring seal during reassembly.
  9. Install cam lock over assembly and lock by turning clockwise.
  10. Support tank and position in vehicle. Install tank straps and secure with retaining bolts. Tighten to 25 ft. lbs. (33 Nm).
  11. Connect tank unit harness to body harness.
  12. Connect hoses to filler and vent pipes. Tighten clamps.
  13. Connect hoses and pipes to tank unit.
  14. Connect rear stabilizer bar to links. Tighten bolts to 42 ft. lbs. (58 Nm).
  15. Lower vehicle.
  16. Refill tank and install filler cap.
  17. Connect negative battery cable.
  18. Start engine and check for leaks.
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Aug 26, 2010 | Cadillac Escalade ESV Cars & Trucks

2 Answers

Where is a fuel pump located, for 1994 villager mercury


In the tank!!!

Removal
CAUTION Observe all applicable safety precautions when working around fuel. Whenever servicing the fuel system, always work in a well ventilated area. Do not allow fuel spray or vapors to come in contact with a spark or open flame. Keep a dry chemical fire extinguisher near the work area. Always keep fuel in a container specifically designed for fuel storage; also, always properly seal fuel containers to avoid the possibility of fire or explosion.


The fuel pump and fuel tank sending unit are removed as an assembly.
  1. Remove the fuel tank. Please refer to Fuel Tank, Removal and Installation for the procedure.
  2. Clean the area around fuel pump.
  3. Remove the six fuel pump bolts.

    WARNING The fuel pump and fuel tank sending unit assembly must be tilted to remove it from the fuel tank. Do not lift the assembly straight out of the tank, or damage may occur to the sending unit.

  4. Lift the fuel pump and fuel tank sending unit assembly from the fuel tank and discard the gasket.


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Apr 18, 2010 | 1994 Mercury Villager

3 Answers

How do you change a fuel pump and filter on a 2005 manual chevy aveo?


Removal & Installation
  1. Relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Remove the rear seat.
  4. Remove the fuel pump access cover.
  5. Disconnect the electrical connector at the fuel pump assembly.
  6. Disconnect the fuel line.
  7. Remove the fuel pump assembly clip.
  8. Remove the fuel pump assembly from the tank.
  9. Remove and discard the gasket.

To install:
  1. Clean the gasket mating surface on the fuel tank.
  2. Position the new gasket in place.
  3. Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
  4. Install the fuel pump assembly clip.
  5. Connect the fuel pump assembly connector.
  6. Install the fuel pump line.
  7. Install the fuel pump access cover.
  8. Install the EF10 fuse.
  9. Connect the negative battery cable.
  10. Perform an operational check of the fuel pump.
  11. Install the rear seat.

Mar 06, 2010 | 2005 Chevrolet Aveo

1 Answer

How long does it take to replace both fuel tanks?


2000 Chevrolet Corvette V8-5.7L VIN G

Fuel Pump: Service and Repair
REMOVAL PROCEDURE (LEFT OR RIGHT)
TOOLS REQUIRED
^ J 34730-1A Fuel Pressure Gauge
^ J 37088-A Tool Set, Fuel Line Quick Connect Separator
CAUTION: Refer to the Battery Disconnect Caution in Service Precautions.
1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to the Fuel Pressure Relief Procedure.
CAUTION: Refer to Vehicle Lifting Caution in Service Precautions.
3. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
4. Remove the rear wheel and tire assembly.
5. Clean all of the fuel connections and the surrounding areas before disconnecting the fuel pipes in order to avoid possible contamination of the
fuel system.
6. Drain the fuel tanks. Refer to Fuel Tank Draining Procedure.
7. Remove the fuel tank shield.
8. Mark or identify each fuel pipe in order to aid in installing the pipes in their original positions.
9. Disconnect the quick-connect fittings from the fuel sender.
10. Cap all of the fuel pipes.
11. Disconnect the fuel sender electrical connector.
12. Remove the fuel tank strap.
13. Support the fuel tank.
14. Remove the fuel sender attaching bolts. Remove previously installed "break-away head" service bolts using a 5/16 inch open end wrench.
15. Discard the fuel sender attaching bolts.
16. Remove the float arm retaining clip and the float arm (left fuel sender only).
17. Carefully remove the fuel sender with the gasket.
18. Discard the fuel sender gasket.
19. Clean the gasket sealing surfaces.
INSTALLATION PROCEDURE (RIGHT)
CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket
and the fuel sender attaching bolts when reinstalling the fuel sender assembly.
1. Install a new fuel sender gasket on the fuel sender.
2. Fold the long strainer in half over itself and hold the strainer in this position.
3. Pinch both strainers upward toward each other.
IMPORTANT: Do not bend or twist the float arm.
4. Insert the float arm through the fuel tank opening followed by the folded strainers.
5. Release the strainers once the strainers are in the fuel tank. The strainers will spring back to their full position.
6. Continue inserting the fuel sender through the fuel tank opening. It may be necessary to rotate the fuel sender in order to facilitate the installation.
6.1. Look through the fuel tank opening to ensure that the long strainer is visible.
6.2. If the strainer is not visible, rotate the fuel sender clockwise and counterclockwise about 90 degrees. Rotating the fuel sender will free up
the strainer. The strainer should become visible at the tank opening.
7. Align the fuel sender gasket tab (2) with the fuel sender cover mark (1).
8. Align the fuel sender cover mark (1) with the fuel tank mark.
NOTE: Refer to the Fastener Notice in Service Precautions.
9. Hand tighten the new "break-away head" fuel sender attaching bolts until finger tight.
IMPORTANT: The upper hex head portion of the fuel sender attaching bolts is designed to shear off of the lower section of the bolt when the
proper torque is reached. Do not tighten the bolts after the bolt heads have sheared off. A torque wrench or other special tools are not required. Do
not use thread locking or other types of sealers or lubricants when installing these bolts and gasket.
10. Tighten the new "break-away head" fuel sender assembly attaching bolts in sequence until the upper hex head portion of the bolts shear off of the
lower section.
11. Connect the fuel sender fuel feed pipe (1) (jet pump to left tank) and the fuel feed rear crossover pipe (2) (left tank to jet pump).
12. Connect the fuel sender electrical connector.
13. Install the fuel tank strap (3).
14. Install the fuel tank strap bolts (1,2,4).
Tighten
14.1.Tighten the bolt (2) to 25 N.m (18 lb ft).
14.2.Tighten the bolt (1) to 25 N.m (18 lb ft).
14.3.Tighten the remaining bolts (4) to 25 N.m (18 lb ft).
15. Install the fuel tank shield (1).
16. Install the fuel tank shield mount bolt (2).
17. Install the fuel tank shield mount nut (3).
Tighten
^ Tighten the fuel tank shield mount bolt to 25 N.m (18 lb ft).
^ Tighten the fuel tank shield mount nut to 12 N.m (106 lb in).
18. Install the rear wheel and tire assembly.
19. Lower the vehicle.
20. Refill the fuel system.
21. Install the fuel filler cap.
22. Connect the negative battery cable.
23. Inspect for leaks.
23.1.Turn the ignition switch ON for 2 seconds.
23.2.Turn the ignition switch OFF for 10 seconds.
23.3.Turn the ignition switch ON.
23.4.Inspect for fuel leaks.
24. Program the transmitters. Refer to Transmitter Programming/Synchronization in Keyless Entry.
25. Perform the idle learn procedure. Refer to PCM Idle Learn Procedure.
INSTALLATION PROCEDURE (LEFT)
IMPORTANT: Always install a new fuel pump strainer before reinstalling the left fuel sender assembly. A fuel pump strainer that has been
exposed to fuel will not unfold in the fuel tank and may block full travel of the float arm.
1. Install a new fuel pump strainer in the same position as noted during disassembly. Push on the outer edge of the strainer ferrule until the strainer
is fully seated.
CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket
and the fuel sender attaching bolts when reinstalling the fuel sender assembly.
2. Install a new fuel sender gasket on the fuel sender.
3. Fold the strainer three times so that the amount of space occupied by the strainer is about equivalent to the diameter of the fuel sender reservoir.
3.1. Fold the long side of the strainer over (1 over 2).
3.2. Fold 3 over 4 and hold the strainer in the folded position.
4. Insert the fuel sender through the fuel tank opening.
5. Release the strainer once the strainer is in the fuel tank. The strainer will spring back to its full position.
6. Continue inserting the fuel sender through the fuel tank opening. It may be necessary to rotate the fuel sender in order to facilitate the installation.
6.1. Look through the fuel tank opening to ensure that the long side of the strainer is visible.
6.2. If the strainer is not visible, rotate the fuel sender clockwise and counterclockwise about 90 degrees. Rotating the fuel sender will free up
the strainer. The strainer should become visible at the tank opening.
IMPORTANT: Do not bend or twist the float arm.
7. Insert the float and the float arm into the fuel tank opening.
8. Install the float arm retaining clip.
9. Align the fuel sender gasket tab (1) with the fuel sender cover mark (2).
10. Align the fuel sender cover mark (2) with the fuel tank mark.
NOTE: Refer to the Fastener Notice in Service Precautions.
11. Hand tighten the new "break-away head" fuel sender attaching bolts until finger tight.
IMPORTANT: The upper hex head portion of the fuel sender attaching bolts is designed to shear off of the lower section of the bolt when the
proper torque is reached. Do not tighten the bolts after the bolt heads have sheared off. A torque wrench or other special tools are not required. Do
not use thread locking or other types of sealers or lubricants when installing these bolts and gasket.
12. Tighten the new "break-away head" fuel sender assembly attaching bolts in sequence until the upper hex head portion of the bolts shear off of the
lower section.
13. Connect the fuel sender fuel feed pipe (1) (jet pump to left tank), the fuel return rear pipe (2), and the fuel feed rear pipe (3).
14. Connect the fuel sender electrical connector.
15. Install the fuel tank strap (3).
16. Install the fuel tank strap bolts (1,2,4).
Tighten
16.1.Tighten the bolt (2) to 25 N.m (18 lb ft).
16.2.Tighten the bolt (1) to 25 N.m (18 lb ft).
16.3.Tighten the remaining bolts (4) to 25 N.m (18 lb ft).
17. Install the fuel tank shield (3).
18. Install the fuel tank shield mount bolt (1).
19. Install the fuel tank shield mount nut (2).
Tighten
^ Tighten the fuel tank shield mount bolt to 25 N.m (18 lb ft).
^ Tighten the fuel tank shield mount nut to 12 N.m (106 lb in).
20. Install the rear wheel and tire assembly.
21. Lower the vehicle.
22. Refill the fuel system.
23. Install the fuel filler cap.
24. Connect the negative battery cable.
25. Inspect for leaks.
25.1.Turn the ignition switch ON for 2 seconds.
25.2.Turn the ignition switch OFF for 10 seconds.
25.3.Turn the ignition switch ON.
25.4.Inspect for fuel leaks.
26. Program the transmitters. Refer to Transmitter Programming/Synchronization in Keyless Entry.
27. Perform the idle learn procedure. Refer to PCM Idle Learn Procedure.

Jul 06, 2009 | 2000 Chevrolet Corvette

1 Answer

I need to replace the fuel pump in my 1985 Chevy S10 pickup, need all help. What is the procedures?


EXACT PROCEDURE ! Please Rate Me Fairly for this!! Thank you And Good Luck !!


ELECTRIC PUMP

REMOVAL
  1. Before servicing the fuel pump the fuel system pressure must be relieved. See: Fuel Pressure Release
  2. Disconnect the negative battery cable.
  3. Raise the car on a hoist.
  4. Remove the fuel tank. See Fuel Tank / Service and Repair.
  5. Remove the fuel tank sending unit and pump assembly by turning the cam lock ring counterclockwise. Lift assembly from the fuel tank.
  6. Pull the fuel pump up into the attaching hose while pulling outward away from the bottom support. Take care to prevent damage to the rubber insulator and strainer during removal. After the pump assembly is clear of the bottom support, pull the pump assembly out of the rubber connector for removal. NOTE: Inspect the fuel pump attaching hose for any signs of deterioration. Also check the rubber sound insulator at the bottom of the pump. Replace damaged or deteriorated parts.
INSTALLATION
  1. Push the fuel pump assembly into the attaching hose.
  2. Position the fuel tank sending unit and pump assembly into the fuel tank. Use a new "O" ring seal. NOTE: Care should be taken not to fold over or twist the strainer when installing the sending unit as this will restrict the flow of fuel. Also, verify that the strainer does not block the full travel of the float arm.
  3. Install cam lock over the assembly and lock by turning clockwise.
  4. Reinstall fuel tank.
MECHANICAL PUMP

REMOVAL and INSTALLATION

NOTE: To ease pump installation, rotate the camshaft so the camshaft eccentric is out of the way of the fuel pump rocker arm.

  1. Disconnect fuel lines from fuel pump.
  2. Remove fuel pump mounting bolts and the fuel pump.
  3. Remove all gasket material from the pump and block gasket surfaces. Apply sealer to both sides of new gasket.
  4. Position gasket on pump flange and hold pump in position against its mounting surface. Make sure rocker arm is riding on camshaft eccentric.
  5. Press pump tight against its mounting. Install retaining screws and tighten them alternately.
  6. Connect fuel lines. Then operate engine and check for leaks.

Mar 22, 2009 | 1985 Chevrolet S-10

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