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Require a shop/parts manual for terra cyclone hd65000 welder/generator.

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225Bobcat gen.runs but will not excite when trying to strike arc


#Tags bobcat 250 welder service manual

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Why does my miller bobcat welder generator not stay at an idle when swithed to low idle, insted it goes back and ... Won't strike an arc,fuses ok brushes and slip.

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Why does my miller bobcat welder generator not stay at an idle when swithed to low idle, insted it goes back and forth to high then to low idle?


The unit may need recalibrating the idle/run setting. Instructions found in manual at 8-6 (subaru engine) and 9-5 (kohler). Idle speed around 2200rpm. Simple screw adjustment. PDF manual here :- http://www.millerwelds.com/om/o4434l_mil.pdf

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What is wrong with the idle on my welder? the switch works , it idles up when I switch it on high and it idles down when I switch it down but it wont go up when I strike an arc or use power tools, what...


There is something wrong with the auto load sensing switch which is part of the generator. That is the sensor that detects when current load from the generator drops as in when you strike an arc or turn on a power tool and cranks the throttle to full power. It is obviously working on manual because the manual switch is cranking the revs up so the solenoid that operates the throttle is ok. My advice is to take it to a service centre that deals in welder/generator sets as you are playing with dangerous voltages and may possibly damage the machine by tinkering with it or fry yourself (nasty)

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Hi, Anonymous for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry. If necessary, transport your bike to the dealer or shop and have a professional technician take it for a test drive, if it is in running condition, and give you a written estimate of repairs and answer any specific questions you may have about your problem. For more information about your issue and valuable "FREE" downloads that you will need please visit the websites below. Good luck and have a nice day.
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http://www.millerwelds.com/om/o4434b_mil.pdf For the Onan engine


if you have the Robin, Kohler or other engine, just go here:
http://www.millerwelds.com/service/ownersmanuals.php?model
Scroll down to the bobcat 225 welders and select the correct or closest to yours as you can. your serial number did not cross.

For servicing the engine itself, I can find the specs, but Onan is quite tight with their manuals and discontinue a great deal of them so parts would need to be aftermarket in many cases. You might find hardcopy on Ebay, but the basics of teardown and inspection are the same across most of the flat twins.

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It looks like Hobart made 3 different versions of the 10,000. If you go to their website and enter the model # (and serial #), you can download the exact owners manual with complete parts listing (according to their site). The website is: http://www.hobartwelders.com/service/owners-manuals

The part should be available from them..or with the part number, you can google it and see what is out there in the secondary market.

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