Question about Intermatic T104R 208-277Volt 40-amp Timer Switch-Double Pole / Single Throw

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Timer is working but stops but stops at the on and off points like it don't have enough power to engage switch, timer is less then year old.

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Timer is working but stops - c92bcf0.jpg
The pins push the lever.

New T-104 comes with a bit of white grease on the lever.

The lever is connected to the manual override.
Click the manual override back and forth. It should click firm and crisp.
If the manual override is sluggish or it sticks, then timer might be bad ... buy a new T-104 and snap the new insides into the box without changing out the box ... and if you bought it at the local store, then return the new timer with the old insides.

If the manual override works crisp and clean, then the clock motor may be bad.
Clock motors and Intermatic timers run for years, but the clock gears are plastic.
You can buy a T-100 series 240Volt clock motor at WW Grainger for $16
http://www.grainger.com/Grainger/INTERMATIC-Time-Clock-Motor-1PNK2?Pid=search
I think you need a small star screwdriver to change clock motor

Finally, the main dial gears are steel. If timer is exposed to moisture and dirt, the gears can get rusty and that might cause dial to stall. Snap out the insides and clean out the dirt, spray a bit of WD-40. Turn off electricity because WD-40 is extremely flammable.

Up-vote if this information helped. Thanks for the feed back.

Posted on Oct 15, 2010

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