Question about Zenoah Toys
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Posted on Jan 02, 2017
The idle speed is not adjustable, it is computer (PCM) controlled, you can turn the screw for the hard stop, but the computer will just over ride that adjustment for the most part, what I think you may need to do is clean the throttle valve and the idle speed control air bypass valve, use carb spray, spray it in the intake with the engine running use the at least 1/2 the can, the engine will try to stall, keep it running, after you are done disconnect the battery for 10 minutes, reconnect and drive a few days so the computer (PCM) can relearn your driving habits and set the idle correctly based on your driving.
Posted on Oct 16, 2008
SOURCE: low idle stalls out
Here is the most common cause of surges and stalls at stops and low erratic idle speed and rough idle, it is the idle speed control air-bypass valve and throttle valve (IAC for short), they get full of gunk over the miles and cause idle issues (stalls, low idle) like yours, Get a can of intake cleaner from any local parts store, not carb spray, intake cleaner, it is made by a company called CRC, remove the air intake hose to the engine, hold the idle high so the engine won't stall, then spray the can of cleaner into the intake while keeping the engine running, use at least 1/2 the can, shut down the engine and disconnect the battery for 5 minutes, then restart and complete a number of mixed driving cycles, town, freeway, stop and go etc., after a few days the problem will go away as the system will relearn to the clean intake.
Posted on Mar 13, 2009
SOURCE: will not run
Remove the water trap bowl at the bottom of the petcock, (gas valve). Any water or trash in the bowl? Drain a cup of gas from the tank. Any water or trash in the cup? Dump it, clean it and re-mount it, ( not all bikes have a water trap bowl ).
Drain the carburetor. There may be a screw on the lower side of the carb float bowl. Remove the screw then replace it after the fuel drains. Turn the gas back on and wait a minute for the carb to fill with gas. Install a new stock NGK spark plug and try to start the engine. If the bike doesn't start and run properly then shut off the gas and remove the carburetor from the engine.
Remove the float bowl and clean the entire carb with a spray carb cleaner from the auto parts store. Wear protective goggles to avoid getting spray in your eyes. Spray into all the little airways and fittings in the carb. Remove the two screws on the outside throat of the carb and spray into the screw holes as well.
< < READ CLOSELY > >
Be sure to put these two screws back in the same hole they came out of. IMPORTANT > do not tighten these two screws down. Only screw these in until they LIGHTLY seat. Now turn each screw one and one half turns outward. Put the rest of the carb back together, clean the air filter and install the carb. Be sure the bolts are tight. Let the float bowl fill then start the engine. Set the idle speed with the idle screw, (sticks out from side of carb perpendicular to the carb throat).
If you are smoking that badly, loose the gas in the tank and start fresh with a 32/1 gas/oil mix. That equals 4 ounces of TWO STROKE OIL to one gallon of gas. Do NOT use motor oil in the gas. It may continue to smoke for awhile, until it rids it'self of built up oil in the crankcase.
On the clutch, be sure the oil level in the gearbox is correct. This is where 10w40 motor oil goes. Check the clutch cable linkages. One at the clutch lever and possibly one at the motor. You should have about 1/4" play in the clutch handle before the lever starts actually pulling the clutch.
You can download a free PDF service manual from this site > >
http://www.carlsalter.com/motorcycle-manuals.asp I checked and your manual is on the list.
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Posted on Apr 11, 2009
I put a new fuel pump, fuel filter, and a fuel pump relay and the fuel pump is still not coming on. I am not getting any fuel. Can you please tell me what it might be.
Posted on May 02, 2009
SOURCE: Hyosun Scooter Carb Adjustments
Very good thought process on the adjustments. The throttle screw sets the idle speed and the air screw sets the fuel mix at idle speed. The stock setting is 1.5 turns outward. IMPORTANT > do not tighten these two adjusters down. Only screw these in until they LIGHTLY seat. Now turn each adjuster one and one half turns outward.
From this point you adjust the idle speed then adjust the air screw for fastest idle speed at that throttle screw setting. If the idle speed becomes faster than desired after adjustment, just reset the throttle screw and then reset the air screw.
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Posted on Jun 27, 2009
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