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My 2003 Mercury mountaineer low beams won't come on


Visual Inspection Chart Mechanical Electrical
  • Headlamp switch
  • Multifunction switch
Pinpoint Test B: The Low Beams Are Inoperative
Normal Operation
The headlamp switch sends power through circuit 13 (RD/BK)/15 (RD/YE) to the daytime running lamps relay, then to BJB fuses 42 (10A) (RH headlamp) and 43 (10A) (LH headlamp) through circuit 13 (RD/BK). After passing through the fuses, voltage is then carried through circuits 161 (DG/OG) (RH headlamp) and 160 (DB/WH) (LH headlamp) to the low beam headlamps. Circuit 1205 (BK) is the ground circuit for the headlamps.
Possible Causes
  • Circuit 13 (RD/BK)/15 (RD/YE) open
  • Circuit 697 (BN) open
  • Circuit 196 (DB/OG) open
  • Circuit 1205 (BK) open
  • Circuit 632 (GY/OG) open
  • Circuit 12 (LG/BK) open
  • Multifunction switch
  • Daytime running lamps relay

PINPOINT TEST B: THE LOW BEAMS ARE INOPERATIVE Test Step Result / Action to Take B1 CHECK CIRCUIT 196 (DB/OG) FOR VOLTAGE
  • Key in OFF position.
  • Disconnect: Headlamp Switch C205a.
  • Place the headlamp switch in the headlamps ON position.
  • Place the multifunction switch in the low beam position.
  • Measure the voltage between the headlamp switch C205a-8, circuit 196 (DB/OG), harness side and ground.
    s3n~tr~en~file=a0027528.gif~gen~ref.gif
  • Is the voltage greater than 10 volts?
Yes
GO to B2 .

No
REPAIR the circuit. TEST the system for normal operation. B2 CHECK THE HEADLAMP SWITCH
  • Carry out the headlamp switch component test. Refer to Wiring Diagrams Cell 149 for schematic and connector information.
  • Is the headlamp switch ok?
Yes
GO to B3 .

No
INSTALL a new headlamp switch. REFER to Headlamp Switch in this section. TEST system for normal operation. B3 CHECK CIRCUIT 13 (RD/BK)/15 (RD/YE) FOR AN OPEN
  • Disconnect: Multifunction Switch C202c.
  • Measure the resistance between headlamp switch C205a-9, circuit 13 (RD/BK) and the DRL relay:
    • (early build) pin 3, circuit 15 (RD/YE)
    • (late build) pin 5, circuit 15 (RD/YE)

    s3n~tr~en~file=n0006581.gif~gen~ref.gif
  • Is the resistance less than 5 ohms?
Yes
CARRY OUT the multifunction switch component test. If the switch tests OK, INSTALL a new multifunction switch. REFER to Section 211-00 . TEST the system for normal operation.

No
REPAIR the circuit. TEST the system for normal operation.
  • Battery junction box (BJB) fuse(s):
    • 16 (15A)
    • 22 (20A)
    • 42 (10A)
    • 43 (10A)
    • 46 (20A)
  • High beam relay
  • Circuitry


Sep 10, 2015 | Mercury Cars & Trucks

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Low beams only work sometimes


Remove the plastic trim from around steering column so you can access the wires to the multi-function switch(turn signal switch).The RD/YE wire is the feed from the headlamp switch for low beams,it then leaves the multi-function switch on the RD/BK wire and feeds fuses no. 10 and 4 in the under dash fuse panel and from there to the headlamps right side is the DB/LG and left side is the WH/LG. Get you a 12V test light and make sure you have voltage in these places. I suspect that the multi-function switch itself has gone bad since you stated that they would work at times when you activated the turn signals.

Feb 02, 2009 | 2003 Ford Mustang

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