Question about Raymarine St 4000 Wheel Drive E12093

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Where do I find the parts number for the clutch lever and pin for ST4000 to order from a marine store?

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The clutch lever for the black wheel unit st4000 has Autohelm reference N011,see at Westmarine,is sparepart is available

Posted on Jan 02, 2011

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I have to put a new clutch lever on my 2009 sportster xl 1200 the one on there broke off when the bike fell over.


You will need to loosen the cable adjustment off all the way. Then you will need to remove the snap ring and pull the pin out and then pull the handle off and remove the nylon pin to release the cable from the handle and do not drop any of these parts and then put the new lever on, reinstall the parts in the reverse order and adjust the cable so there is 1/16 to 1/8 inch freeplay at the cable and perch area.

Oct 11, 2013 | 2003 Harley Davidson XL 1200 S Sportster...

1 Answer

My st4000 mkII shuts off from auto mode whhen i engage the clutch lever and the wheel turns for a second. the screen goes blank and just displays "st4000" . voltage is fine and all wires are connected....


CHECK THE POWER SUPPLY WIRING ,If it worked before ,could be corrosion or lose wire connection,or terminal bad crimped,or terminal loose inserted.
If it is new installation ,power wires could be undersized,or battery discharged .
Normally autopilot shuts off from auto and restarts when power supply voltage drops under the reset voltage ,when the wheel turns ,the motor current increase and the power voltage drops when the power supply wires are not OK.

Apr 06, 2010 | Raymarine St 4000 Wheel Drive E12093

1 Answer

The clutch on my ST4000 is slipping how do I open the ring drive,and where can I get replacement parts.


PRY OPEN BETWEEN FRONTRIM AND BACKPLATE WITH FLAT OBJECT.
ATTENTION !!! LOOK FOR FREE SPACE IN THE OPENING BEFORE INSERTING OBJECT,DO NOT INSERT WHERE THERE IS A RUNNER
(AS THEY WILL BREAK-OFF IF YOU PRY ON THEM )

Mar 08, 2010 | Raymarine St 4000 Wheel Drive E12093

1 Answer

Autohelm 4000 ST fails to drive


CHECK INSIDE

BELT CONDITION
RUNNER BROKEN OFF

CHECK OUTSIDE

CLUTCH LEVER PIN BROKEN ,CLUCH LEVER OUT OF POSITION
BELT TENSION ADJUSTMENT WRONG (REMOVE SMALL COVER PLATE (+- 10mm Dia)ON REAR OF BACKPLATE ,LOOSE SPECIAL NUT ADJUST WITH ALLEN ,TORQUE NUT,PUT COVER BACK

Feb 19, 2010 | Raymarine St 4000 Wheel Drive E12093

2 Answers

Service Manual for Autohelm's st4000 Wheel Drive Autopilot


Hi, If you are looking for Autohelm service manuals you may find them at http://sdmarine.online.fr/Service%20Manuals/Autopilot%20Systems/

Dec 18, 2009 | Raymarine St 4000 Wheel Drive E12093

1 Answer

My 98 yz125 i cant get the clutch pin and the pin in the carriage basket to line up the pin comining out moves all over is it suppose to do that?


Here is a diagram of the parts of the clutch. For ease of explanation, I am going to refer to the reference numbers in the picture so you will know which component I am talking about.
http://216.37.204.203/Yamaha_OEM/YamahaDB.asp?Type=13&A=206&B=14

Now, the rod.push 1, reference #11 is supposed to float and have free play when installed under the pressure plate, #8. The key to getting the outer clutch cover installed is to point the teeth of the rod, push1 forward. Also, remove the push lever assembly #24 from the shaft before installing the cover. Once you engage the teeth of #11 to the teeth on #19, the axle, push lever, you rotate #19 to "pull the outer cover onto the clutch inner cover. At that point, install the screws to hold that cover on. Now, you want to twist #19 counter clock wise and install the push lever assembly in the correct position. Ultimately that correct position is where the push lever assembly and the clutch cable make a 90 degree angle. There should be a casting index on the case as well to show exactly where the push lever should be located. Just remember that when the cable is attached to the push lever, the cable and the push lever from a right angle.

Sep 25, 2009 | 2003 Yamaha YZ 125

1 Answer

ST4000 autohelm


The clutch lever shearpin is on the outside through the body of the clutch lever

Jul 06, 2009 | Raymarine St 4000 Wheel Drive E12093

1 Answer

Broken switch


That is correct, the flat plastic rod that pulls when you depress the on/off button is attached to a switch lever under the bottom of the handle. The rod in mine broke off right where it connects to that switch lever. You can either try and find the new or used part, Braun may have new, I have not tried their 800 number, can't hurt? I fix everything from scratch though and rebuild when I can especially if parts are scarce or obsolete. So I used some marine putty to affix the rod end back to the lever. Marine putty is a stick with two putties you roll together for a rock hard compound, awesome stuff. You can get at Wally World or hardware, auto parts, boat supply stores. I also drilled very small holes in the broken rod on each side and the lever on each side and threaded some thin stainless steel wire through, just looped it around without twisting it togethor before putting the putty over it for a permanent, wire reinforced, fix.The handle is not screwed on exception of one little torx screw at very bottom of handle on base. The handle just snaps together. The base or bottom and 3 screws do not need to be removed either for this rod and lever fix. Remove the top 'cover' piece of the handle first, then remove the two brass pins under it at top next to the on/off button second. So, the handle 'snaps' off with a lock blade knife or equivalent, get under the handle pieces with knife edge and twist the blade, it will pop off as you go, be prepared to break a few little hook pieces off underneath, they break but it seems to snap back on ok anyway. Crazy glue alone won't hold these plastic pieces together btw, try another way, wire and putty, maybe a plastic welding kit etc.. Mine works great again, once I got the lever reattached to the rod.

Dec 28, 2007 | Braun WK200 Cordless Electric Kettle

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