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Need to remove the bottom bolt. seems like there is locking nut that will screw either way. Also mount bolt at end of backside of generator does that come out ?

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  • Master
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Hi,
You have to hit hard from the back side of the bolt in such a way the locking nut will stand still.Mostly in your case it has been stuck and the rim rounding is damaged.Mount bolt put some WD-40 oil and screw it out.

post a comment for further assistance.
Thank you for using fixya have a nice day:-)

Posted on Sep 16, 2010

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1 Answer

The head bolt torque specs for a 97 kia sportage 2.2 dohc and the exhaust cam position as it has an e and an s as me id line up the e but others say line up the s so in5eresting to me as to y........


Camshaft & Crankshaft Timing Marks On
1995-97 Kia 2.0L VIN 1 Engines

The AERA Technical Department offers the following information regarding camshaft and crankshaft timing for 1995-97 Kia 2.0L VIN 1 engines. The camshaft sprocket/pulley for this engine has four markings that may be considered for cam/crank timing. Only one of those markings is correct.

This cam sprocket Part # 0K97212425 has multiple markings to allow use in more than one engine. The correct marking for this engine is the #2 as shown in Figure 1 below.
If the sprocket was removed from the camshaft for correct installation note the 12? o?clock positioning of the cam dowel pin. To secure the sprocket on the cam, hold the cam in position with the use of a nut driver and tighten the lock bolt to 42 ft/lbs (56 Nm) as shown in Figures 2 & 3 below.


Cylinder head bolt should be 62 lb-ft

Accelerator cable bolt
60 lb·in(7N·m)
A/C bracket bolt
32 lb·ft(45N·m)
A/C compressor mounting bolt
18 lb·ft(25N·m)
A/C tensioner bracket bolt
18 lb·ft(25N·m)
A/C idler pulley lock nut
24 lb·ft(32N·m)
Air hose mounting bolt
60 lb·in(7N·m)
Air intake housing bolt
38-56 lb·in(4-6N·m)
Bypass pipe bolt
18 lb·ft(25N·m)
Camshaft cap bolt
16 lb·ft(22N·m)
Camshaft pulley lock bolt
42 lb·ft(56N·m)
Clutch (M/T)/comverter (A/T) housing bolt
0.55inch(14mm)
80 lb·ft(108N·m)
0.39inch(10mm)
28 lb·ft(38N·m)
0.24inch(6mm)
60 lb·in(7N·m)
Connecting rod nut
50 lb·ft(67N·m)
Cooling fan assembly bolt
27 lb·ft(37N·m)
Cooling fan nut
16 lb·ft(22N·m)
Cooling fan shroud bolt
72 lb·in(8N·m)
Crankshaft damper pulley bolt
11 lb·ft(15N·m)
Cylinder head bolt
62 lb·ft(84N·m)
Cylinder head cover bolt
60 lb·in(7N·m)
Dynamic chamber bolt/nut
16 lb·ft(22N·m)
Dynamic chamber support bracket bolt
18 lb·ft(25N·m)
Engine-to-body ground wire bolt.
18 lb·ft(25N·m)
Engine bracket bolt
32 lb·ft(45N·m)
Engine hanger bolt
16 lb·ft(22N·m)
Engine mount nut
28 lb·ft(38N·m)
Engine support bolt
28 lb·ft(38N·m)
Exhaust bracket bolt
20 lb·ft(27N·m)
Exhaust flange lock nut
24 lb·ft(31N·m)
Exhaust manifold nut
31 lb·ft(42N·m)
Exhaust manifold heat shield bolt
18 lb·ft(25N·m)
Exhaust protector nut
35 lb·in(4N·m)
Fresh air duct bolt
84 lb·in(10N·m)
Front Alxle housing mounting bolt
48 lb·ft(65N·m)
Generator bracket bolt
32 lb·ft(45N·m)
Generator mounting bolt(bottom)
32 lb·ft(45N·m)
Generator mounting bolt(top)
16 lb·ft(22N·m)
Generator strap bolt
32 lb·ft(45N·m)
Gusset plate bolt
32 lb·ft(45N·m)
Ignition coil mounting bolt
18 lb·ft(25N·m)
Intake manifold bolt/nut
16 lb·ft(22N·m)
Intake manifold support bracket bolt
32 lb·ft(45N·m)
Main bearing cap bolt
63 lb·ft(85N·m)
Oil cooler adapter bolt
84 lb·in(10N·m)
Oil cooler nut
26 lb·ft(34N·m)
Oil gauge tube bolt
60 lb·in(7N·m)
Oil pump bolt
0.32inch(8mm)
16 lb·ft(22N·m)
0.39inch(10mm)
32 lb·ft(45N·m)
Oil strainer mounting bolt
84 lb·in(9N·m)
Camshaft position sensor bolt
84 lb·in(10N·m)
P/S bracket bolt
32 lb·ft(45N·m)
P/S mountiong bolt
30 lb·ft(42N·m)
P/s pump lock bolt
30 lb·ft(42N·m)
Radiator mounting bolt
72 lb·in(8N·m)
Rear cover bolt
84 lb·in(10N·m)
Separator plate bolt
18 lb·ft(25N·m)
Stiffener plate mounting bolt
84 lb·in(9N·m)
Spark plug
11-17 lb·ft(15-23N·m)
Sparter bolt
34 lb·ft(46N·m)
Timing belt cover bolt
84 lb·in(10N·m)
Timing belt pulley lock bolt
120 lb·ft(162N·m)
Timing belt tensioner lock bolt
33 lb·ft(45N·m)
Transmission undercover bolt
84 lb·in(9N·m)
Undercover mounting bolt
72 lb·in(8N·m)
Water inlet pipe bolt
18 lb·ft(25N·m)
Water pump bolt
18 lb·ft(22N·m)

Apr 25, 2015 | 1997 Kia Sportage

2 Answers

How to replace an alternator on a 2006 p.t.crusier


GENERATOR

REMOVAL


  1. Remove the air cleaner lid, disconnect the inlet air sensor and makeup air hose.
  2. Disconnect the negative battery cable.
  3. Loosen the upper generator T-bolt lock nut.

  1. Raise vehicle on hoist.
  2. Remove the right front wheel.
  3. Remove the accessory drive splash shield.

  1. Remove the pencil strut.

  1. Loosen the lower pivot bolt.

  1. Loosen the accessory drive belt T-bolt.
  2. Unplug field circuit from generator.

  1. Remove the B+ terminal nut and wire.
  2. Remove the generator belt.
  3. Remove the axle retaining nut.
  4. Remove the lower control arm from steering knuckle.
  5. Remove axle shaft. Put a container under the transmission to catch the transmission fluid from the transmission.
  6. Remove the generator lower mounting bolt and nut from the upper T-bolt.
  7. Remove generator out the bottom.
INSTALLATION


  1. Install generator and loose assemble the bolt and nut.
  2. Install and tension the generator belt.

  1. Tighten the lower pivot bolt to 54 N.m (40 ft. lbs.) .
  2. Install axle shaft.
  3. Install lower control arm to steering knuckle.
  4. Install the lower ball joint nut and tighten.
  5. Install the axle retaining nut and tighten.

  1. Install the pencil strut, refer to the body.

  1. Install the B+ terminal nut and wire and tighten to 11.3 N.m (100 ins. lbs.) .

  1. Plug in the field circuit to the generator.
  2. Install the accessory drive splash shield.
  3. Install the right front wheel.
  4. Lower vehicle.

  1. Tighten the T-bolt locknut and tighten to 54 N.m (40 ft. lbs.) .
  2. Connect the negative battery cable
  3. Install the air cleaner lid and connect the inlet air temperature sensor and makeup hose.
  4. Check the transmission fluid.

Aug 17, 2013 | 2003 Chrysler PT Cruiser

1 Answer

How to change the alternator on my 2000 grand voagear


This is for a 3.3L motor
Hope this helps, it it does please leave feedback and vote Thank You and Good Luck

REMOVAL

  1. Release hood latch and open hood.
Removal/Installation of Battery Cables 81929864

  1. Disconnect battery negative cable.
  2. Remove windshield wiper housing, refer to the Windshield Wipers and Washers for proper procedures.
  3. Remove accessory drive belt.
Generator Mounting Bracket 81929870

  1. Remove bolt holding top of generator mount bracket to engine air intake plenum.
  2. Remove bolts holding outside of generator mount bracket to generator mount plate.
  3. Remove bolt holding top of generator to mount bracket.
  4. Remove generator mount bracket from vehicle.
  5. Rotate generator toward rear dash panel.
Generator 81929868

  1. Disconnect the push-in field wire connector . from back of generator.
  2. Remove nut holding B+ wire terminal to back of generator.
  3. Separate B+ terminal from generator.
Generator Pivot Bolt 81929871

  1. Remove bolt holding bottom of generator to lower pivot bracket.
Generator 81929872

  1. Remove generator from vehicle
INSTALLATION

  1. Place generator in position on vehicle.
  2. Install bolt to hold bottom of generator to lower pivot bracket.
  3. Place B+ terminal in position on generator.
  4. Install nut to hold B+ wire terminal to back of generator.
  5. Connect the push-in field wire connector into back of generator.
  6. Rotate generator forward away from dash panel.
  7. Place generator mount bracket in position on vehicle.
  8. Install bolt to hold top of generator to mount bracket.
  9. Install bolts to hold outside of generator mount bracket to generator mount plate.
  10. Install bolt to hold top of generator mount bracket to engine air intake plenum.
  11. Install accessory drive belt.
  12. Install windshield wiper housing, refer to the Windshield Wipers and Washers for proper procedures.
  13. Connect battery negative cable.
  14. Verify generator charge rate.

Jan 02, 2011 | 2000 Plymouth Grand Voyager

1 Answer

How do I remove the alternator on my 1998 Dodge 1500 4wd?


WARNING: DISCONNECT NEGATIVE CABLE FROM BATTERY BEFORE REMOVING BATTERY OUTPUT WIRE (B+ WIRE) FROM GENERATOR. FAILURE TO DO SO CAN RESULT IN INJURY OR DAMAGE TO ELECTRICAL SYSTEM .

  1. Disconnect negative battery cable at battery. Diesel Engines: Disconnect both negative battery cables at both batteries.
  2. Remove generator drive belt.
  3. dak408_183.gif

  1. Remove generator pivot and mounting bolts/nut. The diesel engine uses a bolt at top mounting and a bolt/nut at lower mounting. Position generator for access to wire connectors.
dak408_184.gif
  1. Remove nuts from harness holddown, battery terminal, ground terminal and 2 field terminals. Remove wire connectors. A typical generator wiring harness is shown in. Wiring harness routing as shown may be slightly different depending on vehicle model and/or engine.
  2. Remove generator from vehicle.
INSTALLATION
  1. Position generator to engine and install wiring to rear of generator. Tighten all wiring fasteners as follows:
    • Battery terminal nut-8.5 N.m (75 in. lbs.)
    • Ground terminal nut-8.5 N.m (75 in.lbs.)
    • Harness holddown nut-8.5 N.m (75 in. lbs.)
    • Field terminal nuts-2.8 N.m (25 in. lbs.)
  1. Install generator mounting fasteners and tighten as follows:
    • Generator mounting bolt-All gas powered engines-41 N.m (30 ft. lbs.)
    • Generator pivot bolt/nut-All gas powered engines-41 N.m (30 ft. lbs.)
    • Generator mounting bolt-Diesel powered engines-54 N.m (40 ft. lbs.)
    • Generator pivot bolt/nut-Diesel powered engines-54 N.m (40 ft. lbs.)

CAUTION :
  • Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
  • When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump will be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat.
  1. Install generator drive belt.
  2. Install negative battery cable(s) to battery(s).

Dec 13, 2010 | 1998 Dodge Ram 1500 4WD

1 Answer

Can you give me any input on replacing altenator in a 2000 Lincoln LS


Lincoln LS 3.9L Engine
  1. Before servicing the vehicle, please familiarize yourself with safety procedures.
    NOTE The A/C suction line may need to be positioned rearward to ease removal of the generator.
  2. Disconnect the negative battery cable.
  3. Rotate the front end accessory drive belt tensioner counterclockwise and position the belt aside.
  4. Remove the front valance panel.
  5. Remove the air deflector.
  6. Remove the A/C suction line clip from the radiator core support.
  7. Remove the left hand A/C suction line lower bracket bolt and position the bracket rearward.
  8. Remove the generator upper mounting bolt.
  9. Remove the generator lower mounting nut and bolt.
  10. Disconnect the generator electrical connector.
  11. Position the generator B+ wire protective cover aside and remove the generator B+ wire nut and cable end.
  12. Remove the generator.
To install:


476a125.jpg

Fig. Alternator torque sequence-3.9L engine


To install:
  1. Install the alternator harness connectors, then install the alternator. Tighten the bolts in sequence as follows:
    1. Step 1: Tighten bolt No. 1 to 35 ft. lbs. (48 Nm)
    2. Step 2: Tighten bolt No. 2 to 15 ft. lbs. (20 Nm) plus 90 degrees
    3. Step 3: Tighten bolt No. 3 to 35 ft. lbs. (48 Nm)
  2. Install or connect the following:
    Lower splash shield Accessory drive belt Air intake tube Negative battery cable
  3. Please note the following specifications:

    1. Generator B+ wire nut to 71 inch lbs. (8 Nm).
    2. Generator lower mounting nut and bolt. Tighten to 33 ft. lbs. (45 Nm).
    3. Generator upper mounting bolt. Tighten to 15 ft. lbs. (21 Nm).
    4. Left hand A/C suction line lower bracket bolt. Tighten to 89 inch lbs. (10 Nm).
Hope this help.

May 10, 2010 | 2000 Lincoln LS

1 Answer

NEED TO REMOVE DRIVERS DOOR PANEL ON A 2006 NISSAN 350Z


I did this myself before:

Removing the Door Panel

The first thing to do is remove the tab in your door handle that covers the screw (using the flat head screw driver), which secures the handle and window/lock switches to the door panel. Using the Phillips head screw driver, remove the screw. Now, remove the door handle and locate the tabs securing the wire harness for the door locks & power windows. Using the flat head, push down on the tabs and pull the male end out of the wire harness with your other hand. You can now locate 2 of the 3 bolts/screws that secure the door panel to the door.Using the 10mm socket, 3′ extension, and the 1/4′ drive socket wrench – remove the bolts/screws. Located behind the interior door handle is a plastic covering with a hole cut in it, that goes around the rubber piece that is there to stop the handle.Use the flat head screw driver to remove that plastic piece. Behind that piece, you will find the 3rd and final bolt/screw that secures the door panel. Using the 10mm socket, 3′ extension, and 1/4′ drive socket wrench, remove the bolt/screw. At this point you can pull the door panel off by hand.There are only tabs holding it on now, and they all will pop off. Now on the inside of the panel, you will need to locate the backside of the interior door handle. Remove the cables that operate the door lock, and opening mechanism. No tools are required for this step. Now you have the metal door panel, which is secured by 11-12 bolts/screws around the boarder of the panel.Locate the wire harness for the window motor in the upper right corner of the metal door panel. Using the flat head screw driver, disconnect the wire harness.After removing the panel, you will need to push the rubber grommet through the panel – the wire is attached to it. There will also be two white tabs on the backside of the panel that secure the female end of the window motor wire harness to the panel. Using your fingers (or pliers) pinch them, to remove the harness.

At this point, you can remove the 11 – 12 bolts/screws that are holding the panel to the door.The panel will not fully remove, but will come off a little bit. Now for the gold colored bolts/screws and nuts.Three of the bolts/screws are what secure the window motor to the panel.The other two bolts/screws, and the 2 nuts hold the brackets that hold the glass in place.there is one of these bolts/screws, and one of these nuts on each bracket (on each side). Using the 10mm socket, remove all of the bolts/screws.The Nuts are a 12mm socket; remove them as well. The panel should now come off, and the motor & guts of the door, will be revealed.


Apr 14, 2010 | 2005 Nissan 350Z

2 Answers

I need to find out how to remove the alternator from my 2002 Kia Spectra


The steps to replace an alternator are:
  1. Do the following through the passenger side of the engine bay of course with the hood up.
  2. First and most important is to disconnect the negative connection to the battery (driver side).
  3. Using a 12mm socket loosen the tension adjusting screw and bracket screw. Using a 10mm socket or open end remove wirings. Pinched other connector to remove.
  4. Using 14mm socket with 3/8 drive ratchet remove the big bolt on the lower side of the alternator.
  5. You might need some help from a pipe for extra leverage.
  6. Remove all parts that will hinder the removal of the alternator.For example the charcoal cannister on the firewall just slide up.
  7. Ease the alternator through the opening by turning the alternator untile it can pass through the opening.

Sep 19, 2009 | 2002 Kia Spectra

1 Answer

2001 kia sportage need to get info on how to change the timing belt, 2.0 motor forward facing motor, needs power steering replaced, timing belt.


Hi there,

Below are the steps..

Disconnect the negative battery cable. Remove the two fresh air duct mounting bolts on the radiator. Loosen the fresh air duct clamp at the intake housing. Remove the hose at the resonance chamber. Remove the frech air duct. 2bea4d1.jpg Remove the five cooling fan shroud bolts. ab00c68.jpg Remove the four thermo-modulated fan nuts. Remove the four thermo-modulated fan cooling fan shroud at the same time. 289c5ca.jpg Loosen the two generator mounting bolts(A and B). 2a96c03.jpg Loosen the generator drive belt from the generator by loosening the adjusting bolt(C). Remove the generator drive belt. Remove the fan pulley. Remove the four splash guard mounting bolts and splash guard. f912ce0.jpg Loosen the A/C idler puller nut(A). c0690b5.jpg Remove the A/C drive belt by loosening the adjusting bolt. Loosen the power steering pump lock bolt and mounting bolt. 843d3b3.jpg Remove the power steering belt. Remove five bolts and the upper timing belt cover. Refer to Timing Belt. Remove two bolts and the lower timing cover. Refer to Timing Belt. Loosen the tensioner lock bolt and pivot the tensionder pulley outward to remove the tension from the timing belt, then re-tighten the tensioner lock bolt. 7ca4ca0.jpg NOTE: Tightening Torque : 27-38ft·lbs(37-52N·m) Mark the timing belt rotation for proper reinstallation if it reused. Remove the timing belt. Be careful not to allow oil grease on the belt. c5d4c02.jpg Regards, Jeep Brainy

Sep 16, 2009 | 2001 Kia Sportage

1 Answer

I need to change my alternator but where it is located is a problem. so what is the easiest way to change an alternator for a 1998 chrysler sebring?


GENERATOR - 2.5L
REMOVAL
Disconnect battery negative cable from remote negative terminal on shock tower. 
Unplug field circuit from generator. 
Remove the B+ terminal nut and wire Wiring Connections - 2.4/2.5L 
Loosen top mounting ear bolt. 
Loosen pivot bolt, but do not remove. Be careful not to lose nut Generator - 2.5L Engine 
Loosen adjusting bolt on idler to allow removal of the generator drive belt. 
Remove pivot bolt, do not drop spacer. 
Remove top mounting ear bolt. 
Remove upper generator bracket. 
Remove generator. 
INSTALLATION
For installation, reverse above procedures. Tighten all fasteners and add small amount of lock tight.
Good luck and hope this helps.

Jun 24, 2009 | 1998 Chrysler Sebring

1 Answer

Remove/replace shock absorber assembly 900s 1995 saab


  1. Slightly loosen hub center nut when all four wheels are on ground.
  2. Raise and support vehicle, then remove five wheel bolts and wheel.
  3. Remove hub center nut, then the wheel sensor,
  4. Press back brake piston using slip-joint pliers,
  5. Remove caliper from steering swivel member, then suspend in wheel housing with cable tie.
  6. Remove brake disc and back plate, then slightly loosen tie rod end nut.
  7. Press out tie rod end nut using puller tool or equivalent.
  8. Remove nut and tie rod end bolt, then the anti-roll bar to swinging arm nut.
  9. Remove outer ball joint nut.
  10. Press ball joint out of steering swivel member using puller tool or equivalent, installed on spring link.
  11. Remove nut and discard. This self-locking nut must not be reused.
  12. Remove three upper mounting nuts for MacPherson strut, then the strut.
  13. Clamp MacPherson strut in vice.
  14. Compress spring using spring compressor or equivalents.
  15. Hold piston rod and remove nut using MacPherson strut socket tool 89 96 662, or equivalent. This is a self-locking nut and must not be reused.
  16. Remove mounting and top spring seat, then the coil spring, gaiter and compression stop.
  17. Unscrew damper using wrench tool No. 89 96 670, or equivalent, then remove damper from strut.
  18. Reverse procedure to install, noting the following:
    1. Screw damper in place using wrench tool No. 89 96 670, or equivalent.
    2. Lower end of coil spring should abut against stop in bottom of spring cup.
    3. Position MacPherson strut on vehicle and install three retaining nuts on top mounting. Tighten nuts alternately, according to specifications.
    4. Always use new hub center nut with self-locking threads.

Jun 04, 2009 | 1995 Saab 900

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