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I was wondering if there are step by step instructions available for brush replacement on my cordless Milwaukee skill saw 6310

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Posted on Sep 12, 2010

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12" Milwaukee. Why does it lose power after it has been run for awhile?


Hi,

Assuming there isn't some other mechanical problem or the saw isn't being overloaded, most circular saws have motor brushes that can wear out after extended use. These brushes are usually replaceable. When the brushes are worn, they will not deliver sufficient power from the motor stator to the armature (the part that rotates).

Here is a link to a parts supplier. Find your model number and look for brushes.

http://www.ereplacementparts.com/milwaukee-circular-saw-parts-c-131_5128.html

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No the 6509 does not have a thermal overload.
Start by checking the brushes & brush springs then test the switch & cord
It is possible you burnt the armature out but brushes, switch, or cord is more likely.

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Did it sit outside in the garage? You wouldn't work very well after freezing outside all winter, either.

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the field unless dropped is a permanent magnet and WON"T fail. I would look at the contacts from the battery to the saw. This battery has a sometimes problem with heating up and makes contact difficult. you can usually see where the housing is distorted in the contact area. if you have tested the switch and sounds like you know how to use the meter check the continuity/resistance across the brush leads and while doing this turn the armature slowly to check for open portions of the commutator. if all good there then your power supply is the area of concern. Let me know if I can help anymore. And did you call the 1-800-sawdust number.

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Depending on age of tool older models did not have replaceable brushes. Change motor.
Newer models are replaceable , go to a service center and get a brush kit for this model. Or online.
Open tool with # 8 torx. Do not separate motor and gear case ,chuck remove as one unit. Brushes are solder in .De solder used brushes . Replace one side at a time. These kits come with new coil tension springs .

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1 Answer

18 volt milwaukee batteries


You could try another battery if you have on(they only last for so many charges) or your charger could be bad. Try plugging it in to another outlet. Good Luck

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