Question about Poulan Pro 42CC 2 Cycle Chainsaw, 18"

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The gas cap can only be removed or tightened with pliers. What can I do to fix this problem?

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I took my gas cap and sanded it down a bit at the time until it was free to turn on and off. Just wrap a rough piece around it and turn it many times. I did get it easier with the sandpaper, but on my other one my belt sander was much faster, just do it slow and even.

Posted on Oct 27, 2010

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If you are using gas with ethanol mix in it ...the ethanol is causing the plastic to swell. Set the cap in the sun and let it dry then see if it goes on better. Then use ethanol free gas.

Posted on Sep 21, 2010

  • cryss962 Sep 28, 2010

    The gas does makes the cap swell. I have learned that if you put it in the freezer for 5 or 10 minutes, The cap will go on with no problems. Of course you will still have to put some muscle in to it to get the cap off.

  • Richard Elders Sep 28, 2010

    That's another good idea....but you gotta be careful and wrap it up or your fish might smell like gas or the cap might smell like fish huh?

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