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Repair manual for polaris 2002 550 fan cooled motor

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1 Answer

Fan motor not working unless you hook direct power to it

that sounds like the fan relay is bad. if you call your local dealer and ask for maintenance they should be able to offer a little more insight

Jul 14, 2012 | Polaris ATV

2 Answers

Polaris 700

This sounds like the thermal sensor on the head/block is faulty or in some cases the wires have shorted to the chassis somewhere causing the fan relay to stay on, clould be a faulty relay also.

Nov 25, 2011 | Polaris ATV

1 Answer

Over heating. Cannot find solution in manual.

Is your atv air or water cooled if water cooled is the fan working and radiator clear of mud and horizantal ribs inflat radiator flat. If swollen it will overheat also.

Aug 24, 2011 | Polaris ATV

1 Answer

My cooling fan is not comimg on before the high temp light .in fact the is not coming on at all where should i start? Is there a relay for the fan?

unplug and test the leads with a 12v battery and regular copper wire always test the motor first before going into the electrical relays and sensors

Feb 09, 2011 | Polaris ATV

2 Answers

Just had a piston seize in an 02 550 polaris super sport any ideas

That 550 fan is not a good motor from Polaris. Many engine failures from what should be a very simple and straightforwad fan cooled 550.

Jan 03, 2010 | Polaris New Genuine Polaris Snowmobile...

4 Answers

2006 polaris sportman 500 HO overheating problem HELP!!!!!!

Check that the electric fan motor comes on ,and check the radiator for mud and debris u may also need new oil and filter change,All of these things could make it run hot 1 more thing roll it in neutral 2 make sure breaks arent hanging up.

Dec 18, 2009 | Polaris ATV

1 Answer

Cooling fan polaris 500

thermostat switch has been by-passed, when machine gets up to temp, the switch sends power to the fan, when the switch goes bad the machine will overheat due to the fan not kicking on. make sure the switch has not been by-passed and wired direct.

Jul 01, 2009 | Interactive Toy Concepts Polaris Sportsman...

2 Answers


There is a sensor on the lower right hand side of the radiator. It is about $75 to replace.

Apr 21, 2009 | Interactive Toy Concepts Polaris Sportsman...

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