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Brake and clutch adjustments - how too - John Deere 420,1020,2010,2020,2510,2520 Tractor Float

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How do I adjust a clutch on a 2010 Industrial JOHN DEERE

Posted on Jan 26, 2011

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Posted on Jan 02, 2017

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MULTI-MODE MANUAL TRANSAXLE SYSTEM ADJUSTMENT
1. USING INTELLIGENT TESTER: CLAMP POSITIONADJUSTMENT (CLUTCH POSITIONADJUSTMENT)
Tech Tips
The multi-mode manual transmission system has a load controlled clutch cover (adjustment system). The pressure plate moves depending on the wear
condition of the clutch disc lining.
When removing or installing any parts related to the multi-mode manual transmission system, move the clutch actuator to the clutch clamp position. This is
for normal operation of the load controlled clutch cover (adjustment system).
If the clutch position adjustment operation input fails, perform the operation again from step (a) more than 15 seconds after turning the ignition switch off.
Note
Do not depress the brake pedal while performing the clamp position adjustment using an intelligent tester.
a. Prepare the vehicle:
Stop the vehicle.
Shift the lever into the N position.
Turn the ignition switch off.
Apply the parking brake.
b. Connect the intelligent tester to the DLC3.c. Turn the ignition switch on (IG).
d. Turn the intelligent tester ON.
e. Select the following menu items: Powertrain / Multi-Mode M/T / Utility / Parts Exchange.
f. Read the information.
g. Press the Next key.
h. Read the information.i. After checking the vehicle condition, press the Next key.
j. Read the information.
k. Press the Next key.
l. Read the information.m. Press the Next key.
n. On the Multi-Mode M/T / Utility screen, select Step 1 Clutch Position Adjustment (Clamp Position Adjustment).
o. Press the Next key.
p. Read the information.q. Press the Next key.
r. Complete Clutch Position Adjustment.
s. Turn the intelligent tester OFF.
t. Turn the ignition switch off.
u. Replace the malfunctioning parts.
Tech Tips
Perform [Initialization and Learning] after repairing the multi-mode manual transmission control system .
2. WITHOUT USING INTELLIGENT TESTER: CLAMP POSITIONADJUSTMENT (CLUTCH POSITIONADJUSTMENT)
Tech Tips
The multi-mode manual transmission system has a load controlled clutch cover (adjustment system). The pressure plate moves depending on the wear
condition of the clutch disc lining.
When removing or installing any parts related to the multi-mode manual transmission system, move the clutch actuator to the clutch clamp position. This is
for normal operation of the load controlled clutch cover (adjustment system).
If the clutch position adjustment operation input fails, perform the operation again from step (a) more than 15 seconds after turning the ignition switch off.a. Prepare the vehicle.
Stop the vehicle.
Shift the lever into the N position.
Turn the ignition switch off.
Apply the parking brake.
b. Using SST, connect terminals TC and CG of the DLC3
SST
09843-18040
c. Turn the ignition switch on (IG) with the brake pedal released.
d. Depress the brake pedal 7 times or more within 3 seconds.i. The buzzer sounds twice with an interval of 0.25 seconds.
e. Depress the brake pedal.
f. Shift the shift lever in the following sequence with the brake pedal depressed: N?E?M?+?M?+?M?+?M?+?M?E?N.
g. Release the brake pedal.
h. Depress the brake pedal again.i. The buzzer sounds at intervals of 0.5 seconds as follows (an interval of 2.5 seconds exists between each cycle).
Once when adjusting the clutch clamp position (one cycle)
Tech Tips
If the buzzer does not sound at this time, wait at least 15 seconds after turning the ignition switch off. Then, perform the procedure from step
(a) again.
i. Depress the brake pedal 3 times or more within 2 seconds.
i. The buzzer sounds twice with an interval of 0.25 seconds.
j. Depress the brake pedal.
k. Shift the shift lever to the [-] position with the brake pedal depressed.
l. Release the brake pedal.
m. Complete clutch position adjustment.
n. Turn the ignition switch off and wait at least 10 seconds.
o. Disconnect the SST from terminals TC and CG of the DLC3.
p. Repair the malfunctioning parts.Tech Tips
Perform [Initialization and Learning] after repairing the multi-mode manual transmission control system .

May 22, 2015 | 2009 Toyota Yaris

1 Answer

Adjust clutch on 1974 sears ssts/16


You adjust the brake you get clutch. Can't a diagram downloaded. I will tell you. Loose nut on turnbuckle, turn it clockwise till clutch has 4 3/8" free travel on clutch. Tighten nut on turnbuckle. You have adjusted brake and clutch.

Dec 24, 2013 | Craftsman Garden

2 Answers

How to adjust 98 ford explorer clutch play?


the clutch has no adjustment. the clutch is a hydraulic clutch,if you have a low clutch release then you may want to check the fluid in the reservoir on the left side of the engine compartment near the brake master cylinder. the clutch uses DOT 3 brake fluid.

Aug 01, 2011 | Ford Explorer Cars & Trucks

1 Answer

Clutch pedal travel is excessive. Sits about 2"


A clutch pedal takes MUCH more travel to function correctly, when compared to a brake system...

A clutch needs to be replaced (maybe) when it SLIPS, Chatters, Or fails to release...

Other than that, the clutch will need to be adjusted to allow for total release of the relese bearing when pedal is released, and full disengaugement when pedal is depressed....Have a mechanic look at the adjustement, as proper adjustment gives longer clutch life. This is a periodic adjustment item.

Apr 03, 2011 | 2001 Subaru Impreza

2 Answers

How to adjust clutch pedal on 86 mustang lx


clutch is supposed to be self adjusting. Here are instructions for replacing the adjuster:


REMOVAL & INSTALLATION


See Figure 1

  1. Disconnect the battery cable from the negative terminal of the battery.
  2. Remove the steering wheel using a steering wheel puller, Tool T67L-3600-A or equivalent.
  3. Remove the lower dash panel section to the left of the steering column.
  4. Remove the shrouds from the steering column.
  5. Disconnect the brake lamp switch and the master cylinder pushrod from the brake pedal.
  6. Rotate the clutch quadrant forward and unhook the clutch cable from the quadrant. Allow the quadrant to slowly swing rearward.
  7. Remove the bolt holding the brake pedal support bracket lateral brace to the left side of the vehicle.
  8. Disconnect all electrical connectors from the steering column.
  9. Remove the 4 nuts that hold the steering column to the brake pedal support bracket and lower the steering column to the floor.
  10. Remove the 4 booster nuts that hold the brake pedal support bracket to the dash panel.
  11. Remove the bolt that holds the brake pedal support bracket to the underside of the instrument panel, and remove the brake pedal support bracket assembly from the vehicle.
  12. Remove the clutch pedal shaft nut and the clutch pedal, as outlined above.
  13. Slide the self-adjusting mechanism out of the brake pedal support bracket.
  14. Examine the self-adjusting mechanism shaft bushings on either side of the brake pedal support bracket, and replace if worn.

To install:
  1. Lubricate the self-adjusting mechanism shaft with motor oil and install the mechanism into the brake pedal support bracket.
  2. Position the quadrant towards the top of the vehicle. Align the flats on the shaft with the flats in the clutch pedal assembly, and install the retaining nuts. Tighten to 32-50 ft. lbs. (43-67 Nm).
  3. Position the brake pedal support bracket assembly beneath the instrument panel, aligning the four holes with the studs in the dash panel. Install the four nuts loosely.
  4. Install the bolt through the support bracket and into the instrument panel. Tighten to 13-25 ft. lbs. (18-34 Nm).
  5. Tighten the four booster nuts that hold the brake pedal support bracket to the dash panel to 13-25 ft. lbs. (18-34 Nm).
  6. Connect the brake lamp switch and the master cylinder pushrod to the brake pedal.
  7. Attach the clutch cable to the quadrant.
  8. Position the steering column onto the four studs in the support bracket and start the four nuts.
  9. Connect the steering column electrical connectors.
  10. Install the steering column shrouds.
  11. Install the brake pedal support lateral brace.
  12. Tighten the steering column attaching nuts to 20-37 ft. lbs. (27-50 Nm).
  13. Install the lower dash panel section.
  14. Install the steering wheel.
  15. Connect the battery cable to the negative terminal on the battery.
  16. Check the steering column for proper operation.
  17. Depress the clutch pedal several times to adjust the cable.
  18. 714c4a4.gif

Sep 24, 2010 | Ford Mustang Cars & Trucks

1 Answer

How or where is the clutch adjustment on the 2002 mitsubishi eclipse


Look under your hood for a Clutch master cylinder. It will look like a brake resevoir, but smaller, and also has brake fluid in it. This is what adjusts your clutch as it wears. If you have one, there is no adjustment. You can bleed these like brakes, at the slave cylinder located near the clutch bell housing area, but usually a bad pedal is from the clutch being worn out.

Nov 23, 2009 | 2002 Mitsubishi Eclipse

1 Answer

Craftsman 42'' mower when clutch-brake is engaged and released...the level does not return to original position which prevents mower from running at selected speed. my manual does not provide diagram of...


Seems that your clutch needs adjustment, no biggie here. Get your needle nose pliers and a spare ¼ inch bolt or pin. A small Philips screwdriver will also work. The needle nose pliers are for removing the cotter pin and the screwdriver (or bolt) will hold the brake lever in place while you make the adjustment. Then, check under the right side of the deck (side where the grass discharges) right under the plastic mat where your foot rests and next to the tractor's frame you will see the brake lever with the long spring attached. Have a helper move the brake/clutch pedal so you have a better idea of what's going on down there. Then:

1. Remove the cotter pin, washer, and brake spring from the
adjustable nut
2. Disconnect the adjustable nut from the brake lever assembly
and the parking brake latch.
3. Align the hole in the brake lever with the hole in the frame. Hold
the brake lever in place with your 1/4 inch pin, bolt or the screwdriver.
4. Pull the clutch rod forward until tight. Turn the adjustable nut
until the nut will fit through the hole in the brake lever.
5. Assemble the adjustable nut to the parking brake latch,
brake lever and brake spring. Fasten with the washer and
cotter pin.
6. Remove the 1/4 inch (6 mm) pin, bolt or scredriver.

That should return everything to normal. Assuming that there are no broken or bent parts in your clutch mechanism.
I hope you find this solution helpful. Please rate it and thanks for using Fixya. Good luck!

Sep 05, 2009 | Craftsman 17.5 hp 42 in. Deck Lawn Tractor...

1 Answer

Clutch/brake adjustment


adjust clutch

Jul 06, 2009 | Garden

2 Answers

Clutch adjustment 95 Jeep YJ


no, there is no clutch adjustment. the clutch is hydraulic, and self adjusting, there are several things that can go wrong with these. with normal wear the fluid can run low allowing air into the system, causing a weak peddle. they can also develop leaks in the master and slave cylinders resulting in fluid loss also causing a weak peddle leading to an inopperative clutch. check the fluid level in the clucth master cylinder(next to the brake master cylinder. if it is empty, refill it(it takes brake fluid) then cycle the clutch peddle a few times and check for leaks. if there is air trapped in the line the clutch will need to be bled. there is a bleeder screw on top of the slave cylinder, bleed it just like bleeding brakes.

Apr 24, 2009 | 1995 Jeep Wrangler

1 Answer

How to adjust clutch brake on a eaton 2800 series clutch which is installed in a 2004 sterling dump truck


This is from http://refrigeratedtrans.com/mag/transportation_replace_original_equipment/

"A good clutch adjustment begins by identifying the location of the bearing. It should be positioned 1/2" to 9/16" from the clutch brake."

"After the bearing is set, adjust the truck linkage to allow the clutch brake to squeeze a .010" feeler gauge between the bearing and clutch brake when the pedal is no more than 1" to 1.5" from the floor. Setting the clutch brake position too far from the floor reduces the stroke to the clutch and could cause release problems and reduce brake life.
All that remains is checking the free-pedal distance in the cab. With the pedal in the up position, there should be 1" to 3" of free pedal. The clutch is now adjusted correctly."

Apr 21, 2009 | 2004 Ford Super Duty F 450

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