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Honda Excell 2600 no pressure and water is leaking from the pump. i believe it's the unloader but can i fix it myself. i'm handy with tools and repairs but do no have the manual.

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A manual will not tell you how to replace the unloader if you have the same unloader you will need a pressure gauge to adjust it at 2600 psi and your spike pressure should not exceed 3100psi and the leak at pump you need to check your oil make sure is not milky and if not you will need seals also

Posted on Aug 27, 2010

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Since you did not include a model number.. I have to speak in generic terms. On the output side of the pump there is a high pressure / unloader / bypass valve. There is probably corrosion on the stem of the unloader and the corrosion is causing the stem to stick in the brass stem guide. Remove the unloader valve assy from the output side of the pump. Clean off the corrosion with some scotch brite and the GREASE the stem. (Make sure the input water supply hose is connected but NOT on.) Dump about 2 oz of engine oil into the hole where you removed the unloader valve. Place a liberal amount of grease in the hole where the unloader was then install the unloader valve.

Start the unit but do NOT turn on the water for about 1 minute. Squeeze the power wand knowing full well your going to get oil and grease out of the end of the nozzle for about 45 seconds. Begin cycling the wand trigger rapidly.... multiple times. Your forcing the unloader valve to work.... Then try normal use.

I Not only work on these I have an Excell 2400 with the honda 5.5hp GX 160 engine that just this last weekend I had to do this exact procedure for the same reasons.... It is working like a champ again and it was new in 1997.

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if the machine is running on suction, ie sucking out of a barrel there may be an air leak on the suction hose or pump. it will pull air easier than pulling water .

put the machine under mains water pressure, hose pipe straight from tap to pump.
check all around the pump and inlet pipes for leaks.
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