Question about Chauvet Followspot 400g with Stand

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The followspot was on and the bulb blew with a loud bang, when I changed the bulb it powered up and came on but could no longer blackout or dim the light with the dimmer manually or DMX. I have it apart but see nothing obvious like a burn mark or anything, what do I look for and what part is the dimmer function that may be repaired or replaced. Are there any schematics to follow available.

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  • Russell Krawczuk Aug 24, 2010

    Thank you for that info, since you have a lot of knowledge on Chauvet, I have two DMX-685 Intimidator Spot 2.0, one of them has been acting up over the past 2 years. I changed the circuit board for changing the settings address etc. but that did nothing, there are 2 other boards inside that could be the problem. What it is doing, when it is hanging upside down it will sometimes rotate hard and bang into the end of rotation regardless of the limiters and over shoot its set position by jumping it's soft gears (way of saying manual setpoints at end of travel that you can move it in to if required) so when you go to run it, it is off its alinement from the original positioning. If I power down and up it will reset to position with the limiters doing there job, but juring a show that's not possible. I checked the limiters and they work fine and it only has happened when upside down so far. It is erratic in nature because it may happen a few times a day or may not. It has done it on boot up a few times to.

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  • Chauvet Master
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When he bulb blew out, it temporarily shorted and blew out the Triac that controls the voltage to the lamp. It will need to be replaced... A lot of the Chauvet units use a 16 amp, 600 volt Triac part number :

BTA16-600BRG

which is available from Digikey. It will be mounted on a heatsink.

Posted on Aug 24, 2010

  • 4 more comments 
  • Russell Krawczuk Aug 24, 2010

    I believe your right, I traced the line to the aluminum L shaped heat sink that I would assume is related to the on off and dimming of the lamp. The lamp still works but it comes on full when you power up and have to power down to shut it off.

  • Fred Yearian Aug 24, 2010

    Yes, the Triac is in a TO220 power tab package. It may be the part number I sent you as Chauvet uses that part in their DMX light control modules. They almost ALWAYS fail shorted, with lamp on full... that is the nature of triacs and scr's.

    Sometimes the number you find on the part is a partial number and one needs to be creative to fill in the blanks... the number I sent you is the complete part number. They mount them on an aluminum heatsink that is often just 1/16 thick aluminum bent to fit the device. I bought them a couple months ago from Digikey.com

  • Fred Yearian Aug 25, 2010

    In regards to the intermittent problem, those are the hardest to find... Things to look for: If upside down does a part of the circuitry get hotter?

    I have found some soldering to be marginal in the Chauvets. Also they use some solid wire in places that really flex should be used. Pay particular attention to heavy componet leads that may have intermittent solder connections in circuit boards... It takes an experienced eye to spot these... a little grey line around the meniscus of the solder.

    Another thing if the limit switches that register the starting position depend on gravity OR could be rattled mechanically during operation this might cause problems. If the connections to these are made with faston terminals, check those... I have seen where the connector missed the connector and was held in contact only by the sleeving.

  • Russell Krawczuk Aug 26, 2010

    In regards to the follow spot issue, you were right, I went to my friend who had that part in stock, we changed it and the fixture is working perfectly again. Such a simple part. He says the Peavey amps use them also and he changes one or two a year in them. So I now have the history if it happens again, thank you very much the fix took us about 1/2 an hour, and back in business.

  • Russell Krawczuk Aug 26, 2010

    I will have to take a look at the solders and see if any issues show up. What if I touch up all the solders would that be an approach that may help. I don't think it is a heat build up issue because sometimes it would happen on a cold startup.

  • Fred Yearian Aug 26, 2010

    In touching up soldering, just make sure to not create a short if pins are very close... it is easy to get a solder bridge... Look for heavy components suspended by solder and vibration points.

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