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Posted on Jan 02, 2017
From your posting, I assume you have removed the splash cap and the nylon bypass valve cover. Connect the water supply to the pump and connect the high pressure hose and wand to the pump outlet. Wad up a small towel and place it over the bypass valve opening to catch the valve insert when it pops out. With the engine throttle closed, pull the starter cord several times to see it the valve insert will pop out. If it doesn't come out after two or three pulls, set the throttle to low and start the engine. I have performed this procedure a number of times and the valve insert always pops out. There is no real danger of the valve parts getting seriously airborn since the actual pump output volume is very low (2.5 Gal/min).
Posted on May 23, 2009
One simple thing you can do, is to check for leaks. Check if hose at machine is leaking. Check gun if it is leaking. You can also check if water still comes out of lance nozzel. These leaks however so small, will cause the machine to surge.
Another reason is due to a faulty SPILL VALVE. This spill valve( often called CONTROL VALVE) will contract when the gun is closed. When it contracts under the enclosed pressure it will switch off the machine by means of a Micro Switch. Now if this Spill valve is faulty it will loose its compression under pressure and puts on the micro switch again. This can be seen once in a while or more frequent, as in your case. I sometimes do service Spill Valves, but mostly I replace them with a new one. I do not know the model number of your machine, but normally you have to open the cover and you should spot the spill valve on the head. Most probably you see a thick wire or a cap containing the micro swith. If you find the micro switch, you have found the spill valve. Sometimes it is a bit hard to pull out the spill valve. Myself, in various Karcher models I remove the spill valve by trying to feed water and put on a bit the machine. In this way the spill valve will be spitted out.
Another reason which makes your machine surge, is leakage from from the detergent inlet.
If you do not see no leakages at all....then for sure it is the SPILL VALVE.
If you cannot do this job yourself or you do not find spare parts...you can continue using the machine as it is...but before closing the gun...switch off the electricity. I only recommend this in an emergency. You do this so that you do not leave the machine surging. This surge will for sure damage the electric motor and the capacitor (assuming it is single phase).
Posted on May 30, 2009
here is a troubleshooting link for Karcher products
Posted on May 31, 2009
Sounds like the pressure valve is broken thats why you cant depress the trigger , the valve is on the pump , i would suggest taking it to a repair shop as they are fiddly things to fix
Posted on Jun 05, 2009
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