Question about Ducane 30400040 Stainless Steel Grill

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How do I remove and replace Ducane 30400042-30400043 gas grill burners?

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  • 360 Answers

Hi, you cannot obviously get the instruction online except you contact Weber Grill on 1-800-446-1071 to request for instructions on how to do that..

Take care

Posted on Aug 01, 2010

  • 1 more comment 
  • karenboyd168 Aug 01, 2010

    My question was for the Ducane not the Weber Grill. Please send instruction to remove old burners and to replace new burners. I have the parts but no insstructions came with them and I do not have my maual

  • Quadri Olatunbosun
    Quadri Olatunbosun Aug 01, 2010

    Try this...

    Remove the grates and burner heat deflectors. There are 4 screws on the
    knob panel, 2 on the left and 2 on the right. Remove the screws and pull
    back about a inch or two. I found it helpful to open all the doors a
    bit to rest the panel on them. The burners should remove easily once
    this is done and replaced..

    Should in case you can't call Duncane on 1-800-382-2637

    Take care



  • Quadri Olatunbosun
    Quadri Olatunbosun Aug 01, 2010

    Try this...

    Remove the grates and burner heat deflectors. There are 4 screws on the
    knob panel, 2 on the left and 2 on the right. Remove the screws and pull
    back about a inch or two. I found it helpful to open all the doors a
    bit to rest the panel on them. The burners should remove easily once
    this is done and replaced..

    Should in case you can't call Duncane on 1-800-382-2637

    Take care



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1 Answer

How to replace burners


Replacing the burners on any Ducane Gas Grill is not an easy task. As the control panel has to be dismantled to accomplish it. With that in mind, I have included a link to the Owner's Manual. The section Annual Maintenance starting on page 21, will be a big help to yo in removing the old burners and installing the new ones.

http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdf

Hope this helps you and Happy Grilling!! Thanks for choosing FixYa.

Aug 02, 2011 | Ducane 30400040 Stainless Steel Grill

1 Answer

I have a one burner that doesn't ignite - what do I do?


Assuming the igniter to that burner is working properly, the best bet is that the burner is clogged an not getting gas. This will require removing the burner to clean it and the venturi valve (which is part of the burner), as it can become a haven for spiders.

Since removing the burners on a Ducane grill can be a bear to do. I have included a link to your Owner's Manual, in case you have misplaced yours, that you can download and print for future reference. Pay particular attention to the Annual Maintenance section. As it will walk you thru how to remove and clean the burners.

http://help.weber.com/manuals/ducane/2008%20Manuals%20pdf/20529916_030308.pdf

I hope this helps you and thanks for choosing FixYa. Happy Grilling!!

Jul 26, 2011 | Ducane 30400040 Stainless Steel Grill

1 Answer

Burner Replacement , How to disassemble.


Unfortunately, Ducane is the only grill manufacturer who requires the removal of the front control panel, to replace the burner(s).

Here is a link to the Meridian Series grills. Click on the link that is your model and you can download and print the owners Manual. In it under Maintenance, it will describe and show you how to remove and replace the burner(s).

http://www.ducane.com/manuals/

Hope this gets you back up and grilling.

Apr 29, 2011 | Ducane Meridian 30557501 Propane Grill

1 Answer

How to change burners for a ducane meridian 32 inch 5 burner gas grill


Go to Ducane web site http://www.ducane.com/manuals/ and download the manual for your model.

Has Mederian 3 & 5 burners and LP & NG
Also has Stainless 3 & 5 and LP & NG

Need Adobe Acrobate reader that can also be downloaded.
Manual shows step by step in Annual Cleaning section

azrsanford@comcast.net

Apr 04, 2010 | Ducane Meridian 32 Inch 5 Burner Gas Grill...

1 Answer

Burner will not stay lit


try to replace the regulator on the grill

Mar 20, 2010 | Ducane 30400042 (LP)

2 Answers

How do you replace a burner on a ducane gas grill


Hello : Here are two solutions , just look which one of them is the most helpful .

  1. Turn off the gas supply and bleed the lines leading to the grill. Remove the gas tank if possible.
  2. Open the grill and remove the grates. In some cases you will need to
    detach the hoses from under the grill using simple hand tools. Other grills may have simple "float in" style of burner. These styles look as if the tubes from the burner leading to the gas supply lines simply "float" into each other. Look for clamps of holders that may need to be removed.
  3. Remove the damaged burner and remove from grill. Take a moment to inspect the other burners and any other hoses in case you need to replace more than one piece. Place the burner in a plastic bag and take it to the home store so you can get the exact parts you need. This removes all guess work.
  4. Before replacing the burner/burners etc, take a moment to clean any material, grease etc from the bottom of the grill. Replace the burners and hoses as needed. Check the connections before reconnecting the gas supply. Turn the gas on and start to flow of gas to the burners without lighting the grill. Make sure the flow is working. Be sure to turn the gas off, let the fuel dissipate before lighting.
  5. With everything working, fire up the grill and enjoy.

Or try these help here :


  1. Turn off the gas supply valve on the tank. Remove the fuel line from the fuel tank by turning the connection nut counter-clockwise with your hand.
  2. Open the Char-Broil gas grill and remove the main cooking grate. You do not need to remove the upper warming racks to change the burners.
  3. Remove the lava rocks from the grill and pull the rock grate out. Unhook the flame spreader from each end where the spreader attaches to the inside body of the grill. The spreader is the angled piece that sits over the burner.
  4. Locate the cotter pin that secures the front of the burner to the grill body. Remove the cotter pin with a pair of needle nose pliers. Lift the burner up and pull the burner venturi tubes out of the gas valve.
  5. Set the new burner inside the grill with the venturi tubes inside the gas valve opening. Install the cotter pin to secure the burner to the grill body. Place the flame spreader back inside the grill and hook the ends to the grill body.
  6. Place the rock grate, lava rocks and cooking grate back inside the grill. Reattach the fuel line to the fuel tank.
Here you need Needle nose pliers.

Please report me which one helped the most .

good luck .

and rate if useful please !

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Feb 20, 2010 | Ducane 30400040 Stainless Steel Grill

1 Answer

My Ducane grill is not burning at full capacity.


check the orifices they can get clog!

Dec 06, 2009 | Ducane Grilling

1 Answer

How do i go about replacing the middle burner on my Ducane bbq, model number 30400046? I have already ordered the part.


Remove the cooking grate so you will have unrestricted access, remove the flame tamer (it should be able to come up without effort) to expose the burner. At the back of the grill there is a screw that attaches the back part of the burner to the grill. Remove the screw, then grip the burner and pull it towards the back of the grill, this should release it from the gas valve in the front. To put the new burner in, just do all these steps in reverse...let me know if this works for you, if not I can walk you through it via chat.

Sep 24, 2009 | Ducane 30400040 Stainless Steel Grill

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