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After changing traction drive belt, the upper pulley is slipping out (even with bracket installed) is there an easy way to tighten the pulley itself so it doesn't slide out?

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No. the problem is that your pulleys are worn out on the inside and need to replaced. This is not a big job, you can do it yourself if you have a good set of socket wrenches and a breaker bar. J.

Posted on Jul 27, 2010

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1 Answer

Change belt on snapper 722 snow blower


1. Remove the belt cover with a socket wrench. Slide the belt cover off and set it aside.
2. Remove the two belt cover stud bolts with a socket wrench to get to the auger belt guide. 3. Remove the belt guide with a socket wrench.
4. Push down on the belt tensioner pulley with your hand. Remove the old belt and set it aside.
5. Install the new belt and release the belt tensioner pulley to tighten the belt.
6. Re-install the belt guide with a socket wrench and tighten the bolt.
7. Re-install the two belt cover stud bolts and tighten with a socket wrench.
8. Re-install the belt cover and secure it with the cover bolts. Tighten the bolts with a socket wrench.

I pulled the following from a snaper model similar to yours.
The snowthrower has two drive belts, one for the traction
drive-which transmits engine power to the wheels, and
a second for the auger drive-which transmits engine
power to the auger mechanism.
Each of these drive belts are of special construction and
should be replaced only with genuine replacement belts
which match the original equipment belts. These are
available from your dealer.
Traction Drive Belt Replacement
I pulled the following from a snapper model similar to yours. Believe it should help.

1. Disconnect spark plug wire and fasten it away from
the spark plug.
2. Remove belt cover. (Located in back of the discharge shute).
3. Pull the traction drive belt idler pulley arm (See
Figure 24) away from the belt to relieve tension, and
slide the belt off the engine pulley.
4. Slip the belt off from around the traction pulley (See
Figure 29) and pull the belt out of the unit between
the auger pulley and the traction pulley (the lower
cover need not be removed for this step).
5. Reverse the procedure to install the new belt. Be
sure there are no twists in the belt, and that the belt is
properly seated in the pulley grooves.
6. Replace the belt cover.
7. Start the unit, and check the traction drive for proper
operation. See "Traction Clutch Cable Adjustment"
for adjustment procedures.

There are also several videos on YouTube on changing snowthrowr belts. (Didn't see one for your blower, but most similar and should provide a good starting reference).

May 09, 2014 | Agri-Fab Agri - Fab Snow Blower - 42"

1 Answer

Veiw of 97 nissan maxima altenator on motor


Alternator

Print


TESTING

The easiest way to test the performance of the alternator is to perform a regulated voltage test.

  1. Start the engine and allow it to reach operating temperature.
  2. Connect a voltmeter between the positive and negative terminals of the battery.
  3. Voltage should be 14.1-14.7 volts.
  4. If voltage is higher or lower than specification, connect a voltmeter between the battery positive (B+) voltage output terminal of the alternator and a good engine ground.
  5. Voltage should be 14.1-14.7 volts.
  6. If voltage is still out of specification, a problem exists in the alternator or voltage regulator.
  7. If voltage is now within specification, a problem exists in the wiring to the battery or in the battery itself.

Many automotive parts stores have alternator bench testers available for use by customers. An alternator bench test is the most definite way to determine the condition of your alternator.


REMOVAL & INSTALLATION

1993-94 Models
See Figures 1 through 5

  1. Disconnect the negative battery cable, for safety purposes.
  2. Remove the right side splash guard from under the vehicle.
  3. Disconnect the alternator lead wires and connections. Label them if you are unsure of their locations.



0900c152800760af.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 1: The large positive lead connection is protected by a rubber boot


0900c152800760b0.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 2: Make sure the alternator ground wire is also removed

  1. Loosen the drive belt adjusting bolt and slip the belt off the pulley.
  2. Remove the lower adjustment bolt, followed by the upper pivot bolt.



0900c152800760b1.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 3: Remove the lower adjustment bolt ...


0900c152800760b2.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 4: ... followed by the upper pivot bolt. Make sure you support the alternator

  1. Lower the alternator from the vehicle.

To install:
  1. Using a C-clamp and a socket, push the upper pivot bushing back in it's bore until it bottoms out.



0900c152800760b3.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 5: Using a C-clamp to push in the pivot bushing will make installation easier

  1. Raise the alternator into the engine bracket, and push the upper pivot bolt all the way through the bracket to support it.
  2. Install the lower adjustment bolt, followed by the upper pivot nut.
  3. Place the belt on the alternator pulley, and tighten the belt.
  4. Tighten the upper and lower mounting bolts.
  5. Engage the alternator lead wires and connections.
  6. Connect the negative battery cable.
  7. Start the vehicle, and check for proper operation.
  8. Readjust the belt tension, if necessary. Install the lower splash guard.

1995-98 Models
  1. Disconnect the negative battery terminal.
  2. Remove the splash guard on the right side of the vehicle.
  3. Loosen the alternator belt idler pulley.
  4. Slip the drive belt off the alternator pulley.
  5. Remove the four air conditioning compressor mounting bolts.
  6. Remove the radiator fan and fan shroud.
  7. Move the air conditioning compressor forward.
  8. Disconnect the alternator harness connector.
  9. Remove the alternator mounting bolts, and lower the alternator from the vehicle.

To install:
  1. Hold the alternator in place and install the mounting bolts.
  2. Plug in the alternator harness connector.
  3. Move the air conditioning compressor back into location.
  4. Install the radiator cooling fan and shroud.
  5. Install the air conditioning compressor mounting bolts.
  6. Place the drive belt on the alternator pulley.
  7. Tighten the drive belt to the proper tension with the idler pulley.
  8. Install the splash guard.
  9. Connect the negative battery terminal.

Proper belt tension is important. A belt that is too tight may cause alternator bearing failure; one that is too loose will cause a gradual battery discharge and/or belt slippage, resulting in belt breakage from overheating.

Mar 16, 2013 | 1997 Nissan Maxima

2 Answers

I followed the serpinetine belt routing diagram for 1994 lincon mark VIII that was on the hood and double checked to make sure it was the right belt and the belt is coming forward off the pulleys.


Then it is too loose. Double check but I'm pretty sure your adjustment is on the Alternator bracket. You loosen the bottom bolt which allows it to picot on the bracket, then loosen the upper bracket bolt and pull it outward to tighten it, lock the bolts back down and it should resolve your problem. If you have a spring loaded assembly that applies tension and you have to release to get the belt on and off then you may need to replace that or your not getting the belt all the way on. If even one of those channels on that belt don't line up properly the belt will work itself off. If you have a frozen or damaged pulley it will do this as well.

Jun 02, 2011 | Lincoln Mark VIII Cars & Trucks

1 Answer

Serptine belt diagram


q4073a.gif



Belt Installation, Aerostar 4.0L Engine


q1815e.gif


Item Part Number Description 1 8620 Drive Belt 2 N606068 Bolt 3 10300 Generator 4 10153 Generator Mounting Bracket 5 8509 Water Pump Pulley 6 6B209 Drive Belt Tensioner 7 N800199 Screw 8 8678 Belt Idler Pulley 9 N802096 Screw 10 19703 A/C Compressor 11 2882 A/C Compressor Mounting Bracket 12 3C718 Brace 13 N806020 Bolt 14 3A674 Power Steering Pump 15 3A733 Power Steering Pump Pulley 16 N800199 Screw 17 N606572 Bolt 18 N620481 Nut 19 8501 Water Pump 20 6312 Crankshaft Pulley A - Belt Tension Check (See Specifications) B - Tighten to 40-55 Nm
(30-41 Lb-Ft) C - Tighten to 24-30 Nm
(18-23 Lb-Ft) D - Tighten to 21-29 Nm
(15-21 Lb-Ft) E - Tighten to 40-50 Nm
(30-37 Lb-Ft)

Belt Installation, Ranger and Explorer 4.0L Engine


q4082b.gif


Item Part Number Description 1 8620 Drive Belt 2 10300 Generator 3 8678 Belt Idler Pulley 4 19703 A/C Compressor 5 3A733 Power Steering Pump Pulley 6 8501 Water Pump 7 6312 Crankshaft Pulley 8 6B209 Drive Belt Tensioner 9 N806020 Bolt 10 2882 A/C Compressor Mounting Bracket 11 3A674 Power Steering Pump 12 N606572-S2 Bolt 13 N800199-S8M Bolt 14 N620481-S2 Nut 15 3C718 Brace 16 N606068 Bolt 17 10153 Generator Mounting Bracket 18 8509 Water Pump Pulley 19 N605805-S2 Bolt A - Belt Tension Check (See Specifications) B - Tighten to 21-29 Nm
(15-21 Lb-Ft) C - Tighten to 40-55 Nm
(30-41 Lb-Ft)

Belt Installation, Ranger 2.3L Engine


q3646c.gif


Item Part Number Description 1 8678 Belt Idler Pulley 2 10300 Generator 3 8509 Water Pump Pulley 4 3A733 Power Steering Pump Pulley 5 2E884 A/C Clutch Pulley 6 6312 Crankshaft Pulley

Belt Installation, Aerostar 3.0L Engine


q4740a.gif


Item Part Number Description 1 10300 Generator 2 3F671 Belt Idler Pulley 3 3A733 Power Steering Pump Pulley 4 6B209 Drive Belt Tensioner 5 6312 Crankshaft Pulley 6 8509 Water Pump Pulley 7 19703 A/C Compressor 2010&c18=modelyear&c35=wsm%2cdrive%20belt%20replacement%2cssk%2c03-05%2cremoval%20and%20installation&s=1366x768&c=32&j=1.3&v=y&k=y&bw=995&bh=405&ct=lan&hp=n&[aqe]

Mar 07, 2011 | 1995 Ford Aerostar

1 Answer

4cyl 2000 honda accord engine stalls while idling, recently died and will only start for short periods... possible problems/solutions?


check for spark and fuel after it dies.

If there is spark but no fuel, then the fuel pump may be bad or a clogged fuel filter.

If there is fuel but not spark, then the ignition control module or the ignition coil could be bad.

Also, check that the timing belt is timing the engine correctly.
Timing Belt & Balancer Belt

Removal & Installation

2.3L Engine

To Remove:



  1. Record anti-theft code for radio.
  2. Disconnect battery negative cable then positive cable.






    honda-03-23-3542.gif



  3. Turn crankshaft pulley until TDC is achieved.
  4. Raise and safely support vehicle.
  5. Remove front tire assembly.
  6. Remove splash shield.
  7. Remove power steering belt.
  8. Remove alternator and alternator bracket.
  9. Safely support engine under oil pan.





    Upper bracket removal
    honda-03-23-3420.gif



  10. Remove stop, detach ground cable and remove upper bracket.
  11. Remove cylinder head cover.
  12. Remove upper cover.
  13. Remove dipstick and tube assembly.
  14. Remove crankshaft pulley.
  15. Remove adjusting nut rubber seal and remove lower cover.





    Timing belt/balancer belt removal
    honda-03-23-3544.gif



  16. Loosen adjusting nut 1 turn.
  17. Push up on balancer belt tensioner to relieve belt tension.
  18. Push down on timing belt tensioner to relieve belt tension.
  19. Tighten adjusting nut 1 turn.
  20. Remove balancer belt and timing belt.


To Install:


NOTE: Clean balancer belt drive pulley, timing belt pulleys and
upper/lower timing cover prior to belt installation.








honda-03-23-3425.gif






  1. Set timing belt drive pulley to TDC by aligning dimple on pulley with dimple
    on oil pump.






    honda-03-23-3426.gif



  2. Set camshaft pulley to TDC so that "UP" mark is at top and grooves align
    with top of cylinder head.





    Timing belt installation
    honda-03-23-3549.gif



  3. Starting with driver pulley, install timing belt in a counterclockwise
    sequence.
  4. Loosen and ten retighten adjusting nut.
  5. Install balancer belt drive pulley.
    NOTE: Inspect rubber seal on lower cover and replace as necessary.

  6. Install lower cover.
  7. Install crankshaft pulley and bolt.
  8. Rotate crankshaft pulley counterclockwise several times to seat belt.
  9. Loosen adjusting nut 1 turn.
  10. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley.
  11. Tighten adjusting nut to 33 ft lb (44 Nm).






    honda-03-23-3542.gif



  12. Turn crankshaft pulley until TDC is achieved.






    honda-03-23-3426.gif



  13. Ensure that camshaft pulley "UP" mark is at top and grooves align with top
    of cylinder head.
  14. Remove crankshaft pulley and lower cover.
  15. Rotate crankshaft to TDC again and lock timing belt adjuster arm with a 6 mm
    timing cover bolt.
  16. Loosen adjuster nut 1 turn and ensure that belt tensioner freely moves.
  17. Push tensioner up and tighten adjusting nut.





    Balancer shaft alignment
    honda-03-23-3556.gif



  18. Remove bolt and washer from maintenance hole.
  19. Using a 6 X 100 mm bolt, scribe a mark 2.9 in (74 mm) from end.
  20. Insert bolt into maintenance hole and hole in balancer shaft.
  21. Install bolt up to scribed line.





    Balancer shaft alignment
    honda-03-23-3557.gif



  22. Align groove on balancer shaft with pointer on oil pump housing.
  23. Install balancer belt and loosen adjusting nut 1 turn to tension.
  24. Retighten bolt.





    Balancer shaft alignment
    honda-03-23-3556.gif



  25. Remove bolt from maintenance hole and install bolt and washer. Tighten to
    22 ft lb (29 Nm).
  26. Reinstall crankshaft pulley.
  27. Loosen adjusting nut 1 turn.
  28. Rotate crankshaft pulley counterclockwise 1 turn and tighten adjusting nut.
  29. Remove bolt from timing belt adjuster arm.
    NOTE: Inspect rubber seal on lower cover and replace as necessary.

  30. Remove crankshaft pulley.
  31. Install lower cover.
  32. Install seal at adjusting nut.
    NOTE: Crankshaft pulley, bolt and washer must be cleaned prior to
    installation.

  33. Lubricate crankshaft pulley bolt between head and washer and bolt threads
    with clean engine oil.






    honda-03-23-3537.gif



    CAUTION
    Do not use impact wrench to perform
    following step.

  34. Install crankshaft pulley and tighten bolt using special tools to 181 ft
    lb (245 Nm)
    .
  35. Install dipstick/tube assembly.
  36. Install upper cover. Tighten bolts to 9 ft lb (12 Nm).
  37. Install cylinder head cover.
  38. Install alternator bracket and alternator.
  39. Install power steering pump belt and alternator belt.





    Upper bracket installation
    honda-03-23-3420.gif



  40. Install upper bracket and tighten fasteners in proper numbered sequence.
  41. Install stop.
  42. Install battery and enter radio anti-theft code.


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Oct 29, 2010 | 2000 Honda Accord

1 Answer

Hiwich timing mark I used to time the balancer shaft on a 99 honda accord with a 2.3L


To Install:
NOTE: Clean balancer belt drive pulley, timing belt pulleys and upper/lower timing cover prior to belt installation.
honda-03-23-3425.gif

  1. Set timing belt drive pulley to TDC by aligning dimple on pulley with dimple on oil pump. honda-03-23-3426.gif

  2. Set camshaft pulley to TDC so that "UP" mark is at top and grooves align with top of cylinder head. Timing belt installation honda-03-23-3549.gif

  3. Starting with driver pulley, install timing belt in a counterclockwise sequence.
  4. Loosen and ten retighten adjusting nut.
  5. Install balancer belt drive pulley. NOTE: Inspect rubber seal on lower cover and replace as necessary.
  6. Install lower cover.
  7. Install crankshaft pulley and bolt.
  8. Rotate crankshaft pulley counterclockwise several times to seat belt.
  9. Loosen adjusting nut 1 turn.
  10. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley.
  11. Tighten adjusting nut to 33 ft lb (44 Nm). honda-03-23-3542.gif

  12. Turn crankshaft pulley until TDC is achieved. honda-03-23-3426.gif

  13. Ensure that camshaft pulley "UP" mark is at top and grooves align with top of cylinder head.
  14. Remove crankshaft pulley and lower cover.
  15. Rotate crankshaft to TDC again and lock timing belt adjuster arm with a 6 mm timing cover bolt.
  16. Loosen adjuster nut 1 turn and ensure that belt tensioner freely moves.
  17. Push tensioner up and tighten adjusting nut. Balancer shaft alignment honda-03-23-3556.gif

  18. Remove bolt and washer from maintenance hole.
  19. Using a 6 X 100 mm bolt, scribe a mark 2.9 in (74 mm) from end.
  20. Insert bolt into maintenance hole and hole in balancer shaft.
  21. Install bolt up to scribed line. Balancer shaft alignment honda-03-23-3557.gif

  22. Align groove on balancer shaft with pointer on oil pump housing.
  23. Install balancer belt and loosen adjusting nut 1 turn to tension.
  24. Retighten bolt. Balancer shaft alignment honda-03-23-3556.gif

  25. Remove bolt from maintenance hole and install bolt and washer. Tighten to 22 ft lb (29 Nm).
  26. Reinstall crankshaft pulley.
  27. Loosen adjusting nut 1 turn.
  28. Rotate crankshaft pulley counterclockwise 1 turn and tighten adjusting nut.
  29. Remove bolt from timing belt adjuster arm. NOTE: Inspect rubber seal on lower cover and replace as necessary.
  30. Remove crankshaft pulley.
  31. Install lower cover.
  32. Install seal at adjusting nut. NOTE: Crankshaft pulley, bolt and washer must be cleaned prior to installation.
  33. Lubricate crankshaft pulley bolt between head and washer and bolt threads with clean engine oil. honda-03-23-3537.gif

    CAUTION
    Do not use impact wrench to perform following step.
  34. Install crankshaft pulley and tighten bolt using special tools to 181 ft lb (245 Nm).
  35. Install dipstick/tube assembly.
  36. Install upper cover. Tighten bolts to 9 ft lb (12 Nm).
  37. Install cylinder head cover.
  38. Install alternator bracket and alternator.
  39. Install power steering pump belt and alternator belt. Upper bracket installation honda-03-23-3420.gif

  40. Install upper bracket and tighten fasteners in proper numbered sequence.
  41. Install stop.
  42. Install battery and enter radio anti-theft code.
prev.gif next.gif

Jul 03, 2010 | Cars & Trucks

1 Answer

How do i take off the old water pump on 1996 geo metro 4 cyl?


Removal & Installation
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
  3. Remove the air cleaner.
  4. Remove the suction pipe bracket for the A/C compressor, if equipped.
  5. Loosen but do not remove the 4 water pump pulley bolts.
  6. Raise and safely support the vehicle.
  7. Remove the lower splash shield.
  8. Remove the A/C compressor drive belt, if equipped.
  9. Remove the alternator drive belt.
  10. Remove the crankshaft and water pump pulleys.
  11. Remove the timing belt.
  12. Remove the oil level dipstick and tube.
  13. Remove the alternator adjusting bracket from the water pump.
  14. Remove the water pump rubber seals.
  15. Remove the water pump mounting bolts and nuts and remove the water pump from the engine.


ae1b66e.gif
Water pump mounting location

  1. Clean the gasket mating surfaces thoroughly.
  2. Check the water pump by hand for smooth operation. If the pump does not operate smoothly or is noisy, replace it.
  3. Install the pump using a new gasket. Tighten the bolts to 115 inch lbs. (13 Nm).
  4. Install new rubber seals.
  5. Install the upper alternator adjusting bracket and tighten the bolt to 17 ft. lbs. (23 Nm).
  6. Install the oil level dipstick and tube.
  7. Install the timing belt.
  8. Install the water pump and crankshaft pulleys. Leave the water pump pulley bolts hand-tight.
  9. Install the alternator drive belt.
  10. Install the lower alternator cover plate and tighten the bolts to 89 inch lbs. (10 Nm).
  11. Install the A/C compressor drive belt, if equipped.
  12. Install the lower splash shield and lower the vehicle.
  13. Tighten the water pump pulley mounting bolts to 18 ft. lbs. (24 Nm).
  14. Adjust the water pump drive belt tension and tighten the alternator adjustment bolt to 17 ft. lbs. (23 Nm).
  15. Install the suction pipe bracket for the A/C compressor, if equipped.
  16. Install the air cleaner.
  17. Refill the cooling system.
  18. Connect the negative battery cable.
  19. Start the engine and check for leaks.


83667f6.gif Water pump assembly showing rubber seal location


  1. Disconnect the negative battery cable.
  2. Drain the cooling system.

    CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.

  3. Remove the air cleaner assembly.
  4. Loosen but do not remove the four coolant pump pulley bolts.
  5. Raise and support the vehicle safely.
  6. Remove the lower splash shield.
  7. Remove the air conditioner compressor drive belt.
  8. Remove the lower alternator cover plate bolts, loosen the alternator adjusting bolt, and remove the drive belt.
  9. Remove the crankshaft pulley.
  10. Remove the coolant pump pulley.
  11. Remove the timing belt.
  12. Remove the oil level dipstick and guide tube.
  13. Remove the alternator adjusting bracket from the water pump.
  14. Remove the water pump rubber seals.
  15. Remove the water pump mounting bolts and nuts. Remove the water pump from the vehicle.
To install:
  1. Clean the gasket mating surfaces thoroughly.
  2. Check the water pump by hand for smooth operation. If the pump does not operate smoothly or is noisy, replace it.
  3. Install the pump using a new gasket. Tighten bolts to 115 inch lbs. (13 Nm).
  4. Install new rubber seals.
  5. Install the upper alternator adjusting bracket and tighten bolt to 17 ft. lbs. (23 Nm).
  6. Install the oil level dipstick and guide tube.
  7. Install the timing belt.
  8. Install the water pump pulley and leave the bolts hand tight.
  9. Install the crankshaft pulley.
  10. Install the water pump/alternator drive belt.
  11. Install the lower alternator cover plate and tighten bolts to 89 inch lbs. (10 Nm).
  12. Install the air conditioner compressor drive belt by releasing the tensioner pulley and installing belt.
  13. Install the lower splash shield and lower vehicle.
  14. Tighten water pump pulley mounting bolts to 18 ft. lbs. (24 Nm).
  15. Adjust the water pump drive belt tension and tighten alternator adjustment bolt to 17 ft. lbs. (23 Nm).
  16. Install the air cleaner assembly.
  17. Refill the cooling system.
  18. Connect the negative battery cable.
  19. Start the engine and allow it to reach operating temperature. Check for leaks and refill cooling system as necessary.

Mar 06, 2010 | 1996 Geo Metro

1 Answer

How do you change the drive belt to alternator on a 1991 subaru xt


just loosen alternator bracket adjusting bolt push down alternator slip drive belt over alternator drive pulley.when done installing new belt lift up on alternator to increase tension on belt.if alternator drive belt tension correct from longest span of belt take thumb press on drive belt should get 1/2 inch deflection once correct tighten alternator bracket adjusting bolt.

Dec 23, 2009 | 1991 Subaru XT6

1 Answer

HOW HARD IS IT TO REMOVE AN ALTERNATOR


Yes, very easy...here is the steps to do it:

To Remove:
  1. Disconnect battery negative cable.
  2. Remove air cleaner inlet pipe.
  3. Disconnect alternator electrical connections.
  4. Loosen (but do not remove) pivot bolt and tensioner mounting bolt.
  5. Remove drive belt form alternator pulley.
  6. Remove tensioner mounting bolt and belt tensioner.
  7. Remove pivot bolt, loosen adjusting bracket bolt and rotate bracket up.
  8. Remove alternator.

To Install:

  1. Place alternator on engine.
  2. Install (but do not tighten) pivot bolt.
  3. Rotate bracket down on top of alternator.
  4. Install belt tensioner and install bolt loosely.
  5. Install drive belt on alternator pulley.
  6. Tighten tensioner bolt to 14-19 ft lb (19-26 Nm).
  7. Tighten pivot bolt and bracket bolt to 28-38 ft lb (38-51 Nm).
  8. Connect alternator electrical connections.
  9. Install air cleaner inlet pipe.
  10. Connect battery negative cable.

120f25e.gif

Jul 13, 2009 | 1999 Kia Sportage

1 Answer

How Do i replace Water Pump on 98 Chevy Metro


  1. Remove the negative battery cable.
  2. Drain the engine cooling system.
  3. Remove the air cleaner assembly.
  4. Remove the A/C compressor suction pipe bracket (if equipped).
  5. Loosen four water pump pulley bolts. Do not remove the bolts.
  6. Raise the vehicle. Support the vehicle. Remove the right lower splash shield.
  7. Remove the right lower splash shield.
  8. Remove the A/C compressor drive belt (if so equipped) by releasing the tensioner pulley and removing the belt from the crankshaft and compressor pulleys.
  9. Loosen the generator adjusting bolt (1), pivot the generator and remove the water pump/generator drive belt.
  10. Remove the crankshaft pulley.
  11. Remove the water pump pulley (four bolts).
  12. Remove the timing belt.
  13. Remove the oil level indicator (dipstick) guide tube.
  14. Remove the upper generator adjusting bracket from the water pump (one bolt).

    1. Remove the rubber seals from the water pump.
    2. Remove the water pump mounting bolts and nuts.
    3. Remove the water pump and gasket from the vehicle.
    4. Clean the water pump and the gasket mating surfaces.
    5. Install the water pump.
    6. Secure the water pump with mounting nuts and bolts. Tighten Tighten the water pump mounting nuts and bolts to 13 Nm (115 ft. lbs.).
    7. Install new rubber seals (1) to the water pump (2).
    8. Install the upper generator adjusting bracket to the water pump (one bolt).
        • Tighten the upper generator mounting bracket bolt to 23 Nm (17 ft. lbs.).
      1. Install the oil level indicator (dipstick) guide tube.
      2. Install the timing belt.
      3. Install the water pump pulley.
      4. Finger-tighten the four bolts.
      5. Install the crankshaft pulley.
      6. Install the water pump/generator drive belt to the crankshaft, water pump and generator pulleys.

Nov 20, 2008 | 1998 Chevrolet Metro

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