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My old KOSS TD/60 Stereophones have a broken cable right near the earphone entry point. How can I open the earphone to repair or replace the cable?

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I figured that that the earphones were pretty old, so if my 'repair' didn't work I would just replace them with new ones. There is a groove filled with acoustic foam that runs right around each earcup that terminates at the cord's entry point. After removing the headband yoke by carefully popping it out of each earcup I simply gripped both sides of the earcup and applied outward pressure until the front and back halves separated. Fortunately they are held together by plastic clips that snap apart. Once I had located the fault in the cable and repaired it the earcup halves easily snapped back into place. I now have a functioning set of headphones again!

Posted on Apr 22, 2008

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