Every time i print a label the label prints fine but i'll have about 2 feet of extra feed, then the error light pops up on the printer.

If pressing the FEED key advances just one label at a time then the printer works ok by itself. The printer will only do what it's told to do so so if extra labels feed at the end of printing, then you have to look at the printer driver or the label format for something adding the extra labels.

Hope that helps

Make sure,
you firmware is right one for that printer because in most of cases it happens due to wrong firmware and bad ADF kits. so check your ADF kids and if you find them fine the install updated firmware on in.
And put job seperator option always as disabled
once you done with these all then turn your printer off and turn it back on.

post back if any thing changes and rate all answers.

Good luck

Sounds like you may have taken out more than the fuse. In case there is still life the next thing to try is a printer reset

1) Turn printer off.
2) Hold down feed button whilst turning printer on.
3) Let go of the feed button as soon as it starts to flash and then wait.
4) Printer will measure out 4 labels then print out a Hex dump ending with a not to "Push Feed to Exit"
5) Push feed

Follow the above instructions, if you mess around tapping the feed button (not following the above) you can change the printer between line mode and page mode. To swap that back is another storey.
David

First thing to try is a reset of the printer.
1) Turn printer off.
2) Hold down feed button whilst turning printer on.
3) Let go of the feed button as soon as it starts to flash and then wait.
4) Printer will measure out 4 labels then print out a Hex dump ending with a not to "Push Feed to Exit"
5) Push feed

Follow the above instructions, if you mess around tapping the feed button (not following the above) you can change the printer between line mode and page mode. To swap that back is another storey.
David

Check if you have " send Form Feed after each file" is enabled (or yes) in your print queue

You need to calibrate the printer using the instructions located in the manual. This should be in area 5.2 of the manual. If you don't have the manual you can download them at this address along with software updates and firmware updates.

http://www.datamaxcorp.com/software/i-class/

Label printers are always finicky. I have strtix printers where I work and they give off wacky errors too.

I found out that each time you print from the manual load tray, i.e. letters and labels, once you have the paper in the manual load tray press print and then press the demo button to start the manual feed. I hope this helps.

for starters you need to calibrate your printer.

Note: If printing in Direct Thermal Mode, default the printer first (4 flashes).

1. Load the labels and ribbon (if used) and close the printer
2. Turn on the printer power.
3. Allow the printer to feed or error out.
4. Press and hold the feed button until the green status LED flashes once, then twice. Release the feed button.
6. The printer will set the media sensor for the label backing being used and then automatically feed until a label is positioned at the printhead.
7. A profile of the media sensor settings (similar to the example in Figure 1) will print. Upon completion, the printer will save the new settings in memory and the printer is ready for normal operation.
8. Press the feed button. One entire blank label will feed. If this does not happen, try defaulting (Hold the FEED button until it flashes 4 times)

your label length is set incorrectly, there are 2 things it could be
1) your software is telling the printer the label length is longer then the current labels, even if the label size is out my a single millimeter the printer will give you this issue of feed an extra label. you need to change this in your software. you can set a label size smaller then the current label size and it will work correctly

2) you software is not setting a label length and so the printer is going off its internal setting, to recalibrate hold feed and power up the printer letting go after the light starts flashing

it is important to note that label roll will change slightly over time so even though you are ordering the same labels as a year ago the manufacturer will have slight changes from batch to batch

your label length is set incorrectly, there are 2 things it could be
1) your software is telling the printer the label length is longer then the current labels, even if the label size is out my a single millimeter the printer will give you this issue of feed an extra label. you need to change this in your software. you can set a label size smaller then the current label size and it will work correctly

2) you software is not setting a label length and so the printer is going off its internal setting, to recalibrate hold feed and power up the printer letting go after the light starts flashing

it is important to note that label roll will change slightly over time so even though you are ordering the same labels as a year ago the manufacturer will have slight changes from batch to batch