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When the cord is pulled, it does not catch properly, I have removed the assaembly and the thing that is supposed to be turned by the cord is worn on the top edge so the cord is not able to grip it. I need another one of these parts. But I don't know what it's called or where to get it!!

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Maybe if you tall us what model and machine someone will be able to help

Posted on Jun 07, 2010

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I can not imagine how to put a put pull starter back on "wound tight". Your pulling on the cord tightens a spring which pulls the cord back in. They go back together with the cord fully wound onto the spool.
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Yes you will have to move from under worktop and then remove the side panel that the cord has broken.It may be worth checking the other cord and replacing both if worn.Also check if something is catching to cause the cord to break.

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I had the same problem. I had to take it apart and rewind it manually. To do this:
Step 1:
There are 4-bolts to remove on the orange plastic section the screw into the motor housing (one of them is hidden inside the orange plastic housing, you'll see an opening for it). There are also 3 screws in the black plastic exhaust housing that screw into the orange plastic housing, find those and remove.

Step 2:
Carefully remove the engine from the plastic housing. I didn't disconnect the throttle cable or the electric wires (points) just kind of worked around them.

Step 3:
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Step 4:
If it did recoil, put the spring back in the top plastic piece, and then put the plastic/spring combo back into the the bottom plastic piece, there is a little groove for the bottom of the spring to slide into. Then put the little guardrail screws back on. Make sure the big metal wire thing hasn't slipped down into the shaft of the weed whacker. That needs to go back into the motor, as it is what gets spun and in turn spins the strings. As you start to put the motor back in, you may have to pull on the pull cord a few times to get the flywheel and plastic piece to line up. Once you hear the motor start to catch, then you should be able to wiggle it back into place and put back all of the screws. Then give it a shot. If it pulls out again, you may have to drill a new hole into the top black plastic piece for that spring to slide into (this is the crappy design part).

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This whole thing took a few tries, and the pull cord still gets stuck out. It's a major pain to say the least, but after the 5th time fixing it, you'll be a real pro.

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