Question about Poulan Pro 16-Inch 38 cc Anti-Vibration Chainsaw #PP3516AVX

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Starter coard broken

Poulan chain starter system I require information

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The starter housing is removed with a #20 Torx bit, then the cord replacement becomes obvious. You'll need to prewind the spring about half it's capacity before engaging the cord reel to the rewind spring. Good luck with it. These cords won't break if you use short pulls, preferably with your foot holding the right hand hold to the floor.

Posted on Jun 07, 2010

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ArboristSite.com Chainsaw thread (free to join)
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To traxtor06
Your problem sounds like a broken starter spring. If the spring is broken it will slip allowing the tension to be released and not fully retract the rope.

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A new spring comes wound tight enough to be dropped into place in the starter housing (Easiest).

I invert and secure the housing and rewind the spring large coil to small (need eye protection, both hands and no women around work area!). I'm right handed so i tension the spring enough to insert it inside the previous coil while holding what has already been installed with my left about 180° from my right hand. The tension will hold the spring in the housing once completely inserted. Then bend slightly the inner most part to engage the starter spool. It will require about 2 turns of pretension to retract properly.
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